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Top Flite Mini Contender Ep User Manual

Top Flite Mini Contender Ep
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READ THROUGH THIS MANUAL BEFORE STARTING CONSTRUCTION. IT CONTAINS IMPORTANT INSTRUCTIONS AND WARNINGS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
Entire Contents © 2012 Hobbico, Inc. TOPA1025 Mnl
WARRANTY
Top Flite
®
Model Manufacturing Co. guarantees this kit to be free from defects in both material and
workmanship at the date of purchase. This warranty does not cover any component parts damaged by use
or modification. In no case shall Top Flite’s liability exceed the original cost of the purchased kit.
Further, Top Flite reserves the right to change or modify this warranty without notice.
In that Top Flite has no control over the final assembly or material used for final assembly, no liability shall be
assumed nor accepted for any damage resulting from the use by the user of the final user-assembled
product. By the act of using the user-assembled product, the user accepts all resulting liability.
If the buyer is not prepared to accept the liability associated with the use of this product, the buyer is
advised to return this kit immediately in new and unused condition to the place of purchase.
To make a warranty claim send
the defective part or item to
Hobby Services at this address:
Include a letter stating your name, return shipping address, as much contact information as possible (daytime
telephone number, fax number, e-mail address), a detailed description of the problem and a photocopy of the
purchase receipt. Upon receipt of the package the problem will be evaluated as quickly as possible.
Hobby Services
3002 N. Apollo Dr. Suite 1
Champaign IL 61822 USA
Technical Assistance Call
(217) 398-8970
productsupport@top-flite.com
SPECIFICATIONS
INSTRUCTION
MANUAL
airsupport@top-flite.com
Top Flite Models Champaign, IL
Ph: (217) 398-8970, Ext. 5
Fax: (217) 398-7721
Wingspan:
36 in [915mm]
Wing Area: 329 sq in [ 21.2 dm
2
]
Weight:
27 30 oz [ 765 850 g]
Wing
Loading:
11.8 13.1 oz/sq ft
[3640 g/dm
2
]
Length:
34.5 in [875mm]
Radio: 4 channel
Motor: RimFire .10
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Top Flite Mini Contender Ep Specifications

General IconGeneral
BrandTop Flite
ModelMini Contender Ep
CategoryToy
LanguageEnglish

Summary

Warranty Information and Claim Process

Warranty Coverage and Limitations

Details Top Flite's warranty against defects, limitations on liability, and buyer responsibilities.

Submitting a Warranty Claim

Provides instructions for submitting a warranty claim, including contact information and required documentation.

Introduction to the Mini Contender EP

Model History and Features

Overview of the Mini Contender EP ARF, its heritage, and the benefits of electric power.

Accessing Technical Information

Guidance on obtaining the latest technical updates and manual corrections from the Top Flite website.

General Safety Precautions

Model Handling and Operation

Treating the model as sophisticated equipment, avoiding injury, and understanding risks.

Assembly and Modification Warnings

Emphasizes following instructions precisely and avoiding unauthorized modifications for safety.

Building Quality for Flight Safety

Stresses the importance of building straight, true, and strong for safe and reliable flight.

Component Selection and Checks

Ensuring correct components and thorough pre-flight checks for safe operation.

Pilot Experience and Support

Advises seeking assistance from experienced pilots for new pilots or unfamiliar models.

Handling High-Stress Flying Conditions

Guidance on reinforcing the model for high-stress flying or using more powerful components.

Pre-Flight Decisions and Planning

Power System Selection

Recommends specific motors, ESCs, propellers, and LiPo batteries for optimal performance.

Radio and Servo Requirements

Details the necessary radio system, channel count, and servo specifications for the model.

LiPo Battery Charging Recommendations

Suggests recommended chargers and balancing equipment for LiPo batteries.

Required Building and Finishing Supplies

Adhesives, Supplies, and Tools

Lists essential adhesives, building supplies, and various tools needed for assembly.

Drill Bits and Fastening Tools

Specifies required drill bit sizes, knives, screwdrivers, and wrenches for construction tasks.

Key Construction Techniques

Reinforcing Screw Holes

Method for hardening wood holes for screws using thin CA to prevent stripping.

Leveraging Visual Aids

Guidance on using photos and sketches strategically placed within the manual for clarity.

MonoKote Covering Repair

Instructions for patching or repairing MonoKote film, including tool usage and techniques.

Pre-Assembly Model Inventory

Part Verification and Quality Check

Ensures all parts are present and in acceptable condition before commencing construction.

Contacting Product Support for Assistance

Provides contact details for obtaining assembly help or reporting missing/defective parts.

Replacement Parts Ordering

Methods for Ordering Parts

Details how to order replacement parts through hobby dealers or directly via Hobby Services.

Replacement Parts Identification

Lists available replacement parts with their corresponding order numbers for easy reordering.

Wing Assembly Procedures

Wing and Aileron Covering Care

Techniques for smoothing and securing wing and aileron covering using a sealing iron.

Aileron Servo Installation Details

Step-by-step guide for installing aileron servos, including connecting extensions and pushrods.

Main Landing Gear Installation

Attaching Landing Gear to Wing

Instructions for securing the main landing gear to the wing using straps and screws.

Wheel and Collar Assembly

Details the assembly of wheels, wheel collars, and screws onto the landing gear wire.

Fuselage Assembly Steps

Horizontal Stabilizer Mounting

Instructions for installing the horizontal stabilizer and vertical fin, ensuring alignment.

Securing Stabilizer and Fin

Guidance on using epoxy to permanently glue the stabilizer and fin into the fuselage.

Control Surface Servo Installation

Rudder and Elevator Servo Setup

Connecting servo extensions, mounting servos, and aligning servo arms for rudder and elevator.

Pushrod and Horn Connections

Details installing control horns and connecting pushrods to servos for control surface actuation.

Installing Rudder and Elevator Horns

Procedure for installing control horns on the rudder and elevator, similar to aileron horns.

Nose Gear Installation

Nose Gear Block and Firewall Attachment

Securing the nose gear block to the firewall using machine screws and threadlocker.

Nose Gear Pushrod and Steering

Installing the nose gear, pushrod, and steering arm for directional control.

Motor and ESC Installation

Motor Mount Attachment

Attaching the motor to the plywood mount, noting offset for right thrust, with threadlocker.

Securing Motor Mount Screws

Mounting the motor to the fuselage using machine screws and flat washers with threadlocker.

Cowl Installation Procedure

Marking and Drilling Cowl Holes

Marking reference lines and drilling pilot holes on the fuselage and cowl for attachment.

Attaching the Cowl

Securing the cowl to the fuselage using sheet metal screws and reinforcing screw holes.

Battery and Receiver Installation

Battery Strap Creation

Creating a battery strap using hook and loop material for securing the motor battery.

Receiver and Servo Wire Routing

Routing servo wires and connecting servos to the receiver within the compartment.

Compartment Cover Attachment

Securing the compartment cover using a sheet metal screw and reinforcing with CA.

Propeller Balancing and Installation

Importance of Propeller Balancing

Emphasizes balancing propellers to prevent vibration damage to the model.

Propeller and Spinner Attachment

Procedure for installing the propeller and spinner cone, securing with screws.

Applying Model Decals

Decal Preparation and Application

Instructions for applying die-cut decals using a soap and water solution for positioning.

Pilot Figure Installation

Notes on trimming the recommended pilot figure to fit within the cowl.

Preparing the Model for Flight

Lateral Model Balancing

Guidance on balancing the model laterally by adding weight to the lighter wing tip.

Checking Control Surface Directions

Ensuring all control surfaces respond correctly and centering trims and servo arms.

Setting Control Throws

Advises setting control throws as specified in the manual for optimal flight performance.

Control Surface Throw Measurements

Measuring Elevator Throws

Detailed steps for measuring up and down elevator throws using a ruler.

Adjusting Control Throws

Methods for adjusting control throws via servo arm position, pushrods, or transmitter ATVs.

Setting Low Rate Throws

Instructions for measuring and setting low rate throws for all control surfaces.

Aileron Expo Recommendation

Recommends using 20-30% expo on high rate ailerons for sensitive center response.

Balancing the Model (Center of Gravity)

Importance of Correct C.G.

Stresses the critical impact of the C.G. on model stability and flyability.

Achieving Ready-to-Fly Balance

Ensures all components are installed and the model is balanced before flight.

Pre-Flight Check List

Center of Gravity (C.G.) Check

Verifying the C.G. according to the measurements provided in the manual.

Motor Battery Security

Confirming the motor battery is securely mounted in the fuselage with tight straps.

Adding Ballast for Balance

Guidance on adding weight if needed to achieve balance, and how to attach it securely.

Lateral Balance Check

Ensuring the model is balanced laterally as explained previously.

Securing Critical Fasteners

Using threadlocking compound on critical fasteners like landing gear and motor mount screws.

Lubricating Landing Gear

Adding a drop of oil to the landing gear for smooth wheel rotation.

Hinge Security Verification

Performing a quick tug test on control surfaces to ensure all hinges are securely glued.

Reinforcing Screw Holes

Reinforcing screw holes with thin CA where appropriate for durability.

Control Direction and Throw Confirmation

Confirming controls operate correctly and throws match manual specifications.

Pre-Flight Checks and Procedures

Servo Arm and Connection Security

Ensuring servo arms are secured with screws and connections are taped or heat-shrunk.

Servo Extension Cord Management

Checking that servo extension cords do not interfere with other model systems.

Propeller and Spinner Screw Tightness

Verifying propeller balance and spinner screw tightness before flight.

Model Identification

Placing personal and AMA identification on or inside the model as per AMA rules.

Radio Range Check

Performing a radio range check at the flying field before the first flight.

Battery Charging and Safety

Initial Battery Charge Procedure

Guidelines for initial charging of transmitter and receiver batteries for conditioning.

Motor Safety Precautions

Warnings regarding motor heat, propeller removal, and battery handling during charging.

LiPo Battery Handling

Crucial safety advice for charging and handling LiPo batteries to prevent damage or injury.

AMA Safety Code Excerpts

General AMA Safety Rules

Key general rules from the AMA Safety Code, including flight testing and air traffic avoidance.

Radio Control Operations

Radio Equipment Ground Check

Performing a successful radio equipment ground check before the first flight.

Flying with Spectators

Guidelines for flying in the presence of spectators and the need for an experienced helper.

Flying Site Rules

Adherence to established flying site rules, including flight lines and spectator areas.

FCC Frequency Compliance

Operating the model using only FCC-approved radio control frequencies.

Model Operation Restrictions

Prohibits touching a powered model in flight or intentionally touching the ground except during landing.

Flying the Mini Contender EP

Model Flight Characteristics

Describes the Mini Contender EP ARF as a smooth and predictable flying model.

Pilot Skill Level

Notes that the model is not a primary trainer and is best flown by experienced R/C pilots.

Control Surface Flutter

Identifies causes and actions to take if control surface flutter is detected during flight.

Takeoff Procedures

Ground Handling Practice

Recommends practicing ground handling at low speeds before takeoff.

Takeoff Technique

Guidance on advancing throttle, achieving speed, applying up elevator, and counteracting torque.

Flight Operations and Trimming

Initial Flight and Trimming

Advises taking it easy, adjusting trims for straight and level flight, and practicing slow flight.

Mental Notes for Tuning

Encourages making notes on trim or C.G. changes needed to fine-tune the model's flight.

Landing Approach and Execution

Initiating Landing Approach

Guidance on lowering throttle, maintaining airspeed, and turning onto the runway.

Flare and Touchdown

Techniques for flaring the model and achieving a smooth touchdown.

Flight Planning and Execution

Importance of a Flight Plan

Stresses the benefit of having a goal or flight plan to reduce chances of crashing.

Safe Flying Practices

Encourages staying in control and flying in a safe manner for enjoyment.

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