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Top Flite P-40 Warhawk User Manual

Top Flite P-40 Warhawk
40 pages
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READ THROUGH THIS MANUAL BEFORE STARTING CONSTRUCTION. IT CONTAINS IMPORTANT INSTRUCTIONS AND WARNINGS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
Entire Contents © 2010 Hobbico
®
, Inc. TOPA0705 Mnl 1.3
WARRANTY
Top Flite
®
Model Manufacturing Co. guarantees this kit to be free from defects in both material and
workmanship at the date of purchase. This warranty does not cover any component parts damaged by use
or modification. In no case shall Top Flite’s liability exceed the original cost of the purchased kit.
Further, Top Flite reserves the right to change or modify this warranty without notice.
In that Top Flite has no control over the final assembly or material used for final assembly, no liability shall be
assumed nor accepted for any damage resulting from the use by the user of the final user-assembled
product. By the act of using the user-assembled product, the user accepts all resulting liability.
If the buyer is not prepared to accept the liability associated with the use of this product, the buyer is
advised to return this kit immediately in new and unused condition to the place of purchase.
To make a warranty claim send the
defective part or item to Hobby
Services at this address:
Include a letter stating your name, return shipping address, as much contact information as possible (daytime
telephone number, fax number, e-mail address), a detailed description of the problem and a photocopy of the
purchase receipt. Upon receipt of the package the problem will be evaluated as quickly as possible.
Hobby Services
3002 N. Apollo Dr. Suite 1
Champaign IL 61822 USA
SPECIFICATIONS
Wingspan
:
86 in [2185mm]
Wing Area:
1262 sq in [81.4 dm
2
]
Weight:
23 24 lb
[10430 10880 g]
Wing
Loading:
42– 44 oz/sq ft
[128134 g/dm
2
]
Length:
72 in
[1830mm]
Radio: 5-7 channel minimum
Engine: 2.63.3 cu in
[4355cc] two-stroke
gasoline engine
airsupport@top-flite.com
Top Flite Models Champaign, IL
Ph: (217) 398-8970, Ext. 5
Fax: (217) 398-7721
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Top Flite P-40 Warhawk Specifications

General IconGeneral
BrandTop Flite
ModelP-40 Warhawk
CategoryToy
LanguageEnglish

Summary

Warranty Information and Procedures

Warranty Coverage and Limitations

Details the manufacturer's guarantee against defects and liability limits.

Important Safety Precautions

Model as a Sophisticated Tool

Emphasizes the model is not a toy and requires careful handling.

Adherence to Assembly Instructions

Stresses the importance of following instructions for safety.

Build Quality and Strength

Highlights the need for straight, true, and strong construction.

Component Installation and Checks

Underscores correct installation and pre-flight checks of all parts.

Pre-Build Decisions and Radio Setup

Radio System Setup

Details radio channel requirements and servo configurations.

Recommended Servos

Specifies suitable servos based on torque requirements.

Important Building Notes

Screw Designation Types

Explains the numbering system for screws used in the kit.

Understanding "Test Fit"

Defines the procedure for checking part fit before gluing.

Install Fixed Wire Landing Gear

Landing Gear Installation Importance

Emphasizes the critical nature of correct landing gear block installation.

Fixed Landing Gear Instructions

Directs users to follow steps for fixed landing gear.

Fixed Wire Landing Gear Installation Steps

Landing Gear Block Placement

Details identifying and placing the correct landing gear blocks.

Right Wing Panel Block Installation

Guides on installing blocks into the right wing panel opening.

Landing Gear Mount Installation

Explains mounting the aluminum/fiber landing gear mount.

Landing Gear Block Check

Advises double-checking all landing gear block installations.

Fixed Wire Landing Gear Wheel Assembly

Install Retractable Landing Gear

Retractable Gear Installation Importance

Highlights the importance of correct block installation for retractable gear.

Retractable Gear Block Identification

Guides on identifying and placing blocks for retractable gear.

Retractable Gear Panel Installation

Details installing blocks into the right wing panel for retracts.

Retractable Gear Mount Installation

Explains mounting the landing gear and blocks for retracts.

Retractable Block Installation Check

Advises double-checking block installations for smooth gear movement.

Retractable Landing Gear Details

Install Elevator and Rudder Servos

Pushrod Cutting

Guides on cutting metal pushrods to the specified length.

Clevis and Retainer Threading

Details threading nuts, clevises, and retainers onto pushrods.

Install Engine, Muffler, Radio, and Servos

Engine Installation Overview

Introduces instructions for engine, muffler, radio, and servo installation.

Firewall Bolt Patterns

Explains engine mounting bolt patterns on the firewall.

Engine Installation and Fuel System Setup

Plywood Spacer Usage

Guides on using plywood spacers for engine spacing.

Engine Mounting Bolt Installation

Details installing engine mounting bolts and washers.

Firewall Cutout Preparation

Explains marking and drilling firewall holes for lines.

Fuel Tank and Line Installation

Fuel Line Installation

Guides on installing fuel lines onto brass tubes from the fuel tank.

Fuel Tank Installation

Details installing the fuel tank into the fuselage.

Carburetor Line Routing

Explains routing the carburetor line through the firewall.

Fuel Line Holes

Guides on drilling holes for fuel lines and installing the fuel plug.

Radio Tray and Servo Installation

Throttle Servo Mounting

Explains mounting the throttle servo and making a former opening.

Servo, Battery, and Switch Installation

Battery and Receiver Installation

Details installing the battery and receiver onto the tray.

Final System Connections

Radio Switch Installation

Explains installing the radio switch and charge jack.

Engine Linkage and Air System Setup

Engine Mounting and Linkage

Details engine stand-off mounting and control linkage setup.

Engine Accessories Installation

Muffler Mounting

Guides on mounting the chosen muffler to the engine.

Ignition Module Tray

Details locating and mounting the plywood ignition module/battery tray.

Ignition Switch Connections

Details making connections for the ignition switch.

Install the Cowl

Cowl Fitting to Engine/Muffler

Guides on sliding the cowl over the engine and making necessary cutouts.

Cowl Positioning and Drilling

Details positioning the cowl and drilling mounting holes.

Get Model Ready for Flight

Check Control Directions

Verifies proper operation and centering of control surfaces.

Set Control Throws

Explains setting control surface throws for optimal flight.

Elevator Throw Measurement

Explains measuring elevator up and down throw.

Control Throws, Retracts, and Balance

Recommended Control Throws Chart

Provides recommended throw settings for control surfaces.

Balance the Model (C.G.)

Emphasizes the CG's critical effect on flight success.

CG Measurement Setup

Guides on setting up for CG measurement using a machine or marks.

CG Balancing Procedure

Details the procedure for balancing the model at the CG point.

Tail Heavy Balancing

Explains identifying and correcting tail-heavy conditions.

Weight Addition Recheck

Stresses rechecking CG after adding weight.

Balance the Model Laterally

Explains how to adjust weight for lateral balance.

Preflight Checks and Safety

Identify Your Model

Stresses the importance of model identification for safety.

Charge the Batteries

Provides instructions for charging transmitter and receiver batteries.

Initial Battery Charge Caution

Warns about initial battery conditioning for full capacity.

Ground Check and Range Check

Guides on running the engine and inspecting the model.

Engine Safety Precautions

Warns about severe injury risks from engine safety failures.

Fuel Safety

Advises on safe storage and handling of engine fuel.

Propeller Debris Warning

Warns about propeller throwing debris.

Safety Glasses Requirement

Stresses the need for safety glasses when running engines.

Propeller Clearance Precautions

Advises keeping body and spectators away from the propeller.

Propeller Hazard Items

Lists items to keep away from the propeller.

Glow Plug Clip Safety

Emphasizes securing the glow plug clip.

Engine Adjustment Position

Guides on making engine adjustments safely.

Engine Run-in Procedure

Details running the engine to ensure proper idling and transitions.

Engine Heat Warning

Warns about the engine becoming hot after operation.

Engine Stop Procedure

Explains the correct method for stopping a gasoline engine.

AMA Safety Code and Checklists

General AMA Safety Rules

Covers airworthiness, altitude, site rules, and identification.

Radio Control AMA Safety Rules

Covers ground checks, spectators, frequencies, and model handling.

Preflight Checklist Purpose

Explains the checklist's role in ensuring proper pre-flight preparation.

Fuelproofing All Areas

Advises fuelproofing areas exposed to fuel or exhaust.

CG Check Confirmation

Reminds to check the model's Center of Gravity.

Battery/Receiver Securement

Stresses secure mounting of batteries and receivers.

Lateral Balance Check

Recommends checking lateral balance as explained.

Control Direction and Throw Check

Confirms control direction and throws are set correctly.

Clevis and Servo Arm Security

Advises checking clevis retainers and servo arm screws.

Flying the P-40

P-40 Flying Characteristics

Notes the P-40 is not a trainer and requires experienced pilots.

Fuel Mixture Adjustments for Cowled Engines

Advises richening mixture for cowled engines to prevent overheating.

Flutter Warning

Alerts to potential control surface flutter and its causes.

Flutter Identification and Resolution

Explains how to identify and address control surface flutter.

Takeoff Ground Handling

Advises practicing ground handling before takeoff.

Flight and Landing Procedures

Takeoff Throttle Application

Guides on applying throttle smoothly during takeoff.

First Flight Advice

Recommends a cautious approach for initial flights.

Landing Approach Initiation

Guides on initiating a landing approach by reducing throttle.

Safe Flying Reminder

Encourages staying in control and flying safely.

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