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Tornado EZ

Tornado EZ
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TORNADO INDUSTRIES
7401 W. LAWRENCE AVENUE
CHICAGO, IL 60706
(708) 867-5100 FAX (708) 867-6968
www.tornadovac.com
Tornado
Operation & Maintenance Manual
For Commercial Use Only
20” & 24” Floorkeeper “EZ”
MODEL NOS.
99125A, 99125B
99126 & 99130
L2552NL 02/04 2004 Tornado Industries All rights reserved.
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Tornado EZ Specifications

General IconGeneral
Voltage120V
Cleaning Path20 in (51 cm)
Weight210 lbs
Operating Width20 in (51 cm)
Power SourceElectric

Summary

NOTES

Tornado Standard Warranty Program

Warranty Coverage Details

Specifies warranty periods for tanks, bodies, parts, labor, and batteries.

Important Safety Instructions

General Operating Warnings

Key safety warnings, cautions, and operating guidelines for safe use.

Before Operating Machine

Pre-Operation Guidance

Guidance on reading the manual and company contact information before operation.

Safety First!

Operator and Battery Safety

Directives for battery charging safety and operator conduct.

Additional Safety Cautions

Machine Handling and Environment

Cautions on machine handling, storage, indoor use, and keeping body parts clear.

Machine Set-up

Battery Installation and Charging

Step-by-step guide for installing, securing, and charging batteries.

Battery Charging Procedures

Fluid Check and Charger Connection

Guidelines for checking battery fluid, adding water, and connecting the charger.

Machine Setup Procedures

Final Charging and SqueegeeBrush Install

Steps for final charging, squeegee, and pad/brush installation.

Machine Assembly and Setup

PadBrush Installation and Tank Filling

Procedures for installing brushes/pads and filling the solution tank.

Final Installation Checklist

A checklist for verifying setup components are installed and ready.

How To Operate The Machine

Machine Power and Motor Controls

How to turn the main power, brush drive motor, and vacuum motor on and off.

BrushPad Lowering and Raising

Procedures for lowering and raising the brush/pad assembly using foot pedals.

Machine Operation Controls

Brush Drive Engagement and Squeegee Control

How to engage brush drive and control the squeegee position.

Solution Flow Adjustment

How to adjust the solution flow rate for cleaning.

Operating the Machine

ForwardBackward Movement and Steering

Instructions for moving the machine forward, backward, and steering.

Solution Vacuuming and Foam Control

Process for vacuuming solution and managing excess foam in the recovery tank.

Emptying the Recovery Tank

Recovery Tank Full Indicator and Draining

How the machine indicates tank fullness and procedures for draining.

Maintenance

Preventative Maintenance Schedule

Daily, weekly, and monthly maintenance tasks for the machine.

Problems During Operation

Troubleshooting Common Issues

Lists common problems and their possible causes for operation issues.

Traction Drive Assembly

Traction Drive Diagram

Exploded view diagram of the traction drive assembly components.

Traction Drive Assembly Parts

Component Part Numbers

List of part numbers and descriptions for the traction drive assembly.

Brush Motor & Cover Assembly

Brush Motor & Cover Diagram

Exploded view diagram of the brush motor and cover assembly.

Brush Motor & Cover Assembly Parts

Component Part Numbers

List of part numbers and descriptions for the brush motor and cover.

Brush Lift Assembly

Brush Lift Diagram

Exploded view diagram of the brush lift assembly components.

Brush Lift Assembly Parts

Component Part Numbers

List of part numbers and descriptions for the brush lift assembly.

Solution Tank

Solution Tank Diagram

Exploded view diagram of the solution tank and related components.

Solution Tank Assembly Parts

Component Part Numbers

List of part numbers and descriptions for the solution tank assembly.

Recovery Tank wVac Motor

Recovery Tank Diagram

Exploded view diagram of the recovery tank and vacuum motor assembly.

Recovery Tank Assembly Parts

Component Part Numbers

List of part numbers and descriptions for the recovery tank and vacuum motor.

Squeegee Assembly

Squeegee Assembly Diagram

Exploded view diagram of the squeegee assembly components.

Squeegee Assembly Parts

Component Part Numbers

List of part numbers and descriptions for the squeegee assembly.

Control Instrument System

Control Panel Diagram

Diagram showing the layout of the control panel and its components.

ControlInstrument System Parts

Component Part Numbers

List of part numbers and descriptions for the control and instrument system.

Rear Access Panel wRelays

Rear Access Panel Diagram

Diagram of the rear access panel showing relays and mounting components.

Rear Access Panel Parts

Component Part Numbers

List of part numbers and descriptions for the rear access panel and relays.

Wiring Diagram

Wiring Diagram Overview

Schematic showing electrical connections for models 99125 & 99130.

Wiring Harness Nomenclature

Table A: Wire Connections

Detailed list of wire numbers, types, colors, and connections.

Table B: Wire Color Symbols

Key for wire color symbols and associated components.

Maintenance Parts

Replacement Parts List

List of maintenance parts such as hydrometers and grease.

Accessories

Optional Accessories

List of optional accessories like pad holders, brushes, and chargers.

EC Declaration of Conformity

Product Compliance Standards

Declaration of conformity to various electrical and EMC standards.

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