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Toro Reelmaster 4000?D - User Manual

Toro Reelmaster 4000?D
188 pages
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PART NO. 98958SL (Rev. C)
Service Manual
Reelmaster
4000−D
Preface
The purpose of this publication is to provide the service
technician with information for troubleshooting, testing,
and repair of major systems and components on the
Reelmaster 4000−D.
REFER TO THE TRACTION UNIT AND CUTTING
UNIT OPERATOR’S MANUALS FOR OPERATING,
MAINTENANCE AND ADJUSTMENT INSTRUC-
TIONS. Space is provided in Chapter 2 of this book to
insert the Operator’s Manuals and Parts Catalogs for
your machine. Replacement Operator’s Manuals are
available by sending complete Model and Serial Num-
ber to:
The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420−1196
The Toro Company reserves the right to change product
specifications or this publication without notice.
This safety symbol means DANGER, WARNING,
or CAUTION, PERSONAL SAFETY INSTRUC-
TION. When you see this symbol, carefully read
the instructions that follow. Failure to obey the
instructions may result in personal injury.
NOTE: A NOTE will give general information about the
correct operation, maintenance, service, testing, or re-
pair of the machine.
IMPORTANT: The IMPORTANT notice will give im-
portant instructions which must be followed to pre-
vent damage to systems or components on the
machine.
The Toro Company − 1998, 2003, 2005, 2007

Table of Contents

Questions and Answers

Summary

Preface

Chapter 1 - Safety

General Safety Instructions

Detailed instructions for safe operation and maintenance of the Reelmaster 4000-D.

Safety and Instruction Decals

Information on the location and importance of safety decals on the Reelmaster 4000-D.

Chapter 2 - Product Records and Maintenance

Product Records

Guidance on inserting operator's manuals and parts catalogs for the Reelmaster 4000-D.

Maintenance

Reference to operator's manual for maintenance procedures and service intervals.

Chapter 3 - Kubota Diesel Engine

Introduction

Overview of specifications, maintenance, troubleshooting, and repair of the diesel engine.

Specifications

Key technical specifications for the Kubota diesel engine used in the Reelmaster 4000-D.

Chapter 4 - Hydraulic System

Specifications

Technical specifications for the hydraulic system components and fluids.

General Information

Information on hydraulic hoses, fitting installation, and checking fluid levels.

Chapter 5 - Electrical System

ELECTRICAL SCHEMATICS AND DIAGRAMS

Diagrams and schematics for the Reelmaster 4000-D electrical system.

SPECIAL TOOLS

Recommended special tools for electrical system testing and maintenance.

Chapter 6 - Axles and Brakes

SPECIFICATIONS

Specifications for front/rear tire pressure, wheel nut torque, and toe-in.

ADJUSTMENTS

Procedures for adjusting the hand brake and traction switches for proper operation.

Chapter 7 - Cutting Units

SPECIFICATIONS

Specifications for cutting unit construction, reel configuration, and height-of-cut.

SPECIAL TOOLS

Specific tools required for cutting unit adjustments and maintenance.

Summary

Preface

Chapter 1 - Safety

General Safety Instructions

Detailed instructions for safe operation and maintenance of the Reelmaster 4000-D.

Safety and Instruction Decals

Information on the location and importance of safety decals on the Reelmaster 4000-D.

Chapter 2 - Product Records and Maintenance

Product Records

Guidance on inserting operator's manuals and parts catalogs for the Reelmaster 4000-D.

Maintenance

Reference to operator's manual for maintenance procedures and service intervals.

Chapter 3 - Kubota Diesel Engine

Introduction

Overview of specifications, maintenance, troubleshooting, and repair of the diesel engine.

Specifications

Key technical specifications for the Kubota diesel engine used in the Reelmaster 4000-D.

Chapter 4 - Hydraulic System

Specifications

Technical specifications for the hydraulic system components and fluids.

General Information

Information on hydraulic hoses, fitting installation, and checking fluid levels.

Chapter 5 - Electrical System

ELECTRICAL SCHEMATICS AND DIAGRAMS

Diagrams and schematics for the Reelmaster 4000-D electrical system.

SPECIAL TOOLS

Recommended special tools for electrical system testing and maintenance.

Chapter 6 - Axles and Brakes

SPECIFICATIONS

Specifications for front/rear tire pressure, wheel nut torque, and toe-in.

ADJUSTMENTS

Procedures for adjusting the hand brake and traction switches for proper operation.

Chapter 7 - Cutting Units

SPECIFICATIONS

Specifications for cutting unit construction, reel configuration, and height-of-cut.

SPECIAL TOOLS

Specific tools required for cutting unit adjustments and maintenance.

Toro Reelmaster 4000?D Specifications

General IconGeneral
TransmissionHydrostatic
Number of Reels5
Deck TypeReel
Engine TypeDiesel
Weight3, 370 lbs
Drive Type4-wheel drive
Fuel Tank Capacity12 gallons
EngineKubota® Diesel

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