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Toro Reelmaster 5500-D - User Manual

Toro Reelmaster 5500-D
44 pages
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To understand this product, and for safety and
optimum performance, read this manual before
starting the engine. Pay special attention to
SAFETY INSTRUCTIONS highlighted by this
symbol.
It means CAUTION, WARNING or DANGER—
personal safety instruction. Failure to comply with
the instruction may result in personal injury.
OPERATOR'S
MANUAL
FORM NO. 3325-160 Rev B
MODEL NO. 03550—200000001 & UP
MODEL NO. 03551—
200000001 & UP
REELMASTER
®
5500-D
®
©The TORO COMPANY—2000

Table of Contents

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Toro Reelmaster 5500-D Specifications

General IconGeneral
BrandToro
ModelReelmaster 5500-D
CategoryLawn Mower
LanguageEnglish

Summary

Operators Manual Overview

Manual Content Focus

Highlights the manual's coverage of safety, mechanical, and general product information.

Safety - General Instructions

Operator Training and Awareness

Emphasizes operator training, concentration, and understanding machine behavior on slopes.

Pre-Operation Safety Checks

Details essential checks before operation, including attire and area clearance.

Flammable Fuel Handling Safety

Crucial safety guidelines for storing and handling flammable petrol.

Safety - Operation and Storage

Safe Operation Practices

Covers safe use regarding loads, traffic, discharge, guards, and engine speed.

Leaving Operators Position Safety

Specifies actions before leaving the operator's seat for safety.

Maintenance and Storage Safety

General guidelines for maintaining and storing the equipment safely.

Safety - Sound and Vibration

Sound and Vibration Levels

Details sound pressure, sound power, and vibration levels of the machine.

Symbol Glossary

Safety Symbols Guide

Safety Symbols Guide

Specifications - Overview

Engine and Fuel System Details

Covers engine type, power, cooling, and fuel system capacity.

Traction, Drive, and Control Systems

Describes traction, cutting unit drive, seat, steering, and control systems.

Electrical, Gauges, and Diagnostics

Outlines electrical system, gauges, and diagnostic features.

General Machine Dimensions

Provides overall width-of-cut, width, length, and height specifications.

Specifications - Details

Height-of-Cut, Weight, and Options

Lists recommended height-of-cut, machine weights, and optional equipment.

Before Operating - Initial Checks

Engine Oil Level Check

Step-by-step instructions for checking and topping up engine oil.

Cooling System and Fuel Tank Checks

Details daily checks for cooling system debris and fuel tank filling.

Before Operating - Fluid Checks

Transmission and Hydraulic Fluid Checks

Guides on checking transmission and hydraulic fluid levels.

Before Operating - Fluid Types

Hydraulic Fluid Type Recommendations

Lists recommended hydraulic oils for different temperatures and notes compatibility.

Before Operating - Component Checks

Rear Axle Lubricant and Reel Contact

Details rear axle lubricant check and reel-to-bedknife contact inspection.

Wheel Nut Torque Specification

Specifies torque values and intervals for wheel nuts.

Controls - Operator Interface

Seat, Pedals, and Parking Brake

Describes seat adjustment, traction/brake pedals, and parking brake operation.

Speed Limiter, Gauges, and Warning Lights

Explains speed limiter, gauges, and key warning lights.

Cutting Unit Control Lever

Explains the lever for raising/lowering cutting units and starting/stopping reels.

Controls - System Operation

Key Switch, Throttle, and Enable;Disable

Operation of key switch, throttle, and Enable/Disable switch.

Reel Speed and Backlap Controls

Controls for reel speed adjustment and backlapping operation.

Operation - Starting and Fuel

Starting and Stopping the Engine

Provides instructions for starting and stopping the engine safely.

Bleeding the Fuel System

Detailed steps for bleeding air from the fuel system.

Operation - Cutting Units

Setting Reel Speed for Cut Quality

Guides on adjusting reel speed based on height-of-cut and ground speed.

Operation - Adjustments and Towing

Adjusting Rear Lift Arm Counterbalance

Explains how to adjust counterbalance springs for cutting unit ground contact.

Towing the Traction Unit Safely

Provides instructions and warnings for towing a disabled machine.

Operation - Diagnostics

Understanding the Diagnostic Light

Explains the function of the diagnostic light and potential causes for its behavior.

Using the Diagnostic ACE Display

Describes the diagnostic display and its role in verifying electrical functions.

Operation - System Checks

Checking Interlock Switches

Details the purpose and verification of interlock switches for safety.

Operation - System Checks

Verifying Output Functions

Steps to verify proper operation of machine outputs using the diagnostic tool.

Operation - Key Functions

Hydraulic Valve Solenoid Functions

Lists solenoids and their corresponding functions in the hydraulic manifold.

Operating Characteristics and Familiarization

Covers familiarization, brake usage, and warning system interpretation.

Mowing and Transport Procedures

Instructions for mowing and safely transporting the machine.

Maintenance - Schedule

Minimum Recommended Maintenance Intervals

Provides a table of maintenance procedures and their recommended intervals.

Maintenance - Service Intervals

Daily Checks and Fluid Specifications

Lists daily checks and details fluid types, capacities, and change intervals.

Maintenance - Lubrication

Greasing Bearings and Bushings

Outlines lubrication points and frequency using No. 2 General Purpose Lithium Base Grease.

Maintenance - Air Cleaner

General Air Cleaner Maintenance

Instructions for checking and maintaining the air cleaner body and filters.

Servicing Air Cleaner Bowl and Element

Procedures for emptying the bowl and cleaning the air cleaner filter element.

Maintenance - Oil and Fuel Systems

Air Cleaner Element Cleaning Methods

Provides guidelines for cleaning the air filter element.

Engine Oil and Filter Change

Details the procedure for changing engine oil and filter, including intervals.

Maintenance - Fuel System

Fuel Filter;Water Separator Service

Instructions for draining water and replacing the fuel filter canister.

Bleeding Air from Fuel Injectors

Procedure for bleeding air from the fuel injectors.

Maintenance - Cooling and Belts

Engine Cooling System Maintenance

Instructions for removing debris from cooling system components.

Servicing Engine Belts

Details checking the condition and tension of engine belts, including alternator belt.

Maintenance - Controls and Fluids

Adjusting Throttle and Fan Belt

Procedures for adjusting throttle and checking/adjusting cooling fan belt tension.

Changing Hydraulic Fluid

Steps for changing hydraulic fluid, including intervals and contamination checks.

Maintenance - Hydraulic System

Replacing Hydraulic Filter

Instructions for replacing the hydraulic system filter, including using the correct part.

Checking Hydraulic Lines and Hoses

Daily checks for leaks, wear, and damage in hydraulic lines and hoses.

Maintenance - Adjustments

Hydraulic System Test Ports

Information on using test ports for hydraulic pressure testing.

Adjusting Traction Drive Neutral

Procedure to adjust traction drive to prevent creeping.

Adjusting Center Cutting Unit Lift Rate

Details adjusting valves for center cutting unit lift speed.

Maintenance - Adjustments

Adjusting Front and Rear Cutting Unit Lift

Steps for adjusting lift rate of outside front and rear cutting units.

Checking and Adjusting Traction Linkage

How to check and adjust traction linkage for proper neutral return.

Maintenance - Brakes and Transmission

Adjusting Service Brakes

Procedure for adjusting service brakes when there is excessive free travel.

Changing Transmission Fluid

Steps for changing transmission fluid, including intervals and preparation.

Maintenance - Transmission and Axle

Replacing Transmission Filter

Instructions for replacing the transmission filter, including intervals and part numbers.

Changing Rear Axle Lubricant

Procedure for changing rear axle lubricant on specific models.

Rear Wheel Toe-In Adjustment

How to check and adjust rear wheel toe-in.

Maintenance - Electrical and Battery

Battery Care and Safety Precautions

Important precautions and procedures for battery maintenance and safety.

Fuses Overview

Identifies the location and number of fuses in the electrical system.

Maintenance - Cutting Units

Cutting Unit Maintenance Overview

Focuses on maintenance procedures for the cutting units.

Backlapping Procedure

Detailed guide on the backlapping process for sharpening reels.

Maintenance - Cutting Units

Backlapping Operation Details

Provides advanced tips and safety for backlapping, including stall recovery.

Maintenance - Storage Preparation

Seasonal Storage Preparation

Comprehensive guide for preparing the machine for seasonal storage.

Traction Unit and Engine Storage Prep

Steps for cleaning, checking, lubricating, and servicing units for storage.

Maintenance - Parts Information

Identification and Ordering Parts

Information on identifying the machine and ordering replacement parts.

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