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Toro 03550 Reelmaster 5500-D User Manual

Toro 03550 Reelmaster 5500-D
52 pages
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Operators Manual
English (EN, GB)
Form No. 3354–505 Rev A
Reelmaster
5500–D
2 and 4 Wheel Drive Traction Units
Model No. 03550—260000001 and Up
Model No. 03551—260000001 and Up

Table of Contents

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Toro 03550 Reelmaster 5500-D Specifications

General IconGeneral
Engine TypeDiesel
Engine ModelKubota D1105
Number of Reels5
TransmissionHydrostatic
Reel DriveHydraulic
Height of Cut0.25 - 2 inches

Summary

Introduction

Safety

General safety information and compliance with standards.

Safe Operating Practices

Guidelines for safe operation, including training and awareness.

Preparation and Operation Guidelines

Fuel Handling Precautions

Safety guidelines for storing and handling fuel.

Slope Operation Safety

Advice for operating on slopes to prevent rollovers.

Maintenance and Storage

General Maintenance Practices

Key maintenance tasks and precautions for safe operation.

Toro Riding Mower Safety

Specific safety instructions for Toro riding mowers.

Sound and Vibration Levels

Vibration Level Information

Information on vibration levels experienced by the operator.

Safety and Instruction Decals

Decal Identification

Explains various safety and instruction decals on the machine.

Control Panel Overview

Operator Controls Identification

Identifies and explains the functions of various controls on the panel.

Safety Warnings Displayed

Highlights critical safety warnings shown on the machine.

Reelmaster Quick Reference Aid

Daily Checks and Service

Lists daily checks and maintenance items for the machine.

Fluid Specifications and Intervals

Details fluid types, capacities, and change intervals.

Battery Symbols

Symbol Interpretation

Explains the meaning of various symbols found on the battery.

General Specifications

Engine and Traction System Specs

Details engine type, power, displacement, and traction system information.

Measurements and Optional Equipment

Optional Equipment List

Lists available optional accessories and their part numbers.

Setup Procedure

Assembly Checklist

Lists parts required for assembly and their intended use.

Connecting the Battery

Battery Safety Precautions

Important warnings and procedures for handling and connecting the battery.

Machine Installation Steps

Checking Tire Pressure

Procedures for checking and adjusting tire pressure.

Installing the Cutting Units

Steps for mounting cutting units to the traction unit.

Cutting Unit Installation Details

Counterweight Installation

Instructions for installing counterweights on cutting units.

Pivot Knuckle Assembly

Steps for assembling and securing the pivot knuckle.

Alternate Adjustments

Adjusting Turf Compensation Spring

How to adjust the spring for cutting unit stability.

Lifted Height of Outer Front Cutting Units

Adjusting turnaround height for outer front cutting units.

Rear Ballast and Stabilizer Adjustment

Adjusting Cutting Unit Stabilizer

How to adjust the stabilizer for the front center cutting unit.

Before Operating Checks

Checking Engine Oil

Procedure for checking the engine oil level.

Checking Cooling System

Procedure for checking the coolant level.

Fluid Level Checks

Filling the Fuel Tank

Procedure for filling the fuel tank safely.

Checking Hydraulic Fluid

Procedure for checking hydraulic fluid level and type.

Lubricant and Torque Checks

Checking Rear Axle Lubricant

Procedure for checking rear axle lubricant levels.

Wheel Nut Torque

Procedure for checking wheel nut torque.

Operation and Controls

Controls Overview

Explains the main controls like seat adjustment, pedals, and parking brake.

Traction Speed Limiter

How to use the speed limiter lever.

Control Functions and Indicators

Warning Lights and Gauges

Explains indicator lights for oil pressure, coolant temp, and charging.

Throttle and Reel Speed

Adjusting throttle control and reel speed settings.

Starting, Stopping, and Reel Speed

Bleeding the Fuel System

Procedure to remove air from the fuel system.

Setting the Reel Speed

How to set the reel speed for optimal cut quality.

Adjusting Rear Lift Arm Counterbalance

Counterbalance Adjustment

How to adjust spring tension for cutting unit ground contact.

Towing the Traction Unit

Towing Precautions

Safety guidelines and procedures for towing the machine.

Diagnostics and Interlocks

Diagnostic Light

Indicates the status of the electronic controller and potential malfunctions.

Checking Interlock Switches

Verifying the function of safety interlock switches.

Verifying Output Function

Output Function Testing

Testing machine functions using the Diagnostic ACE display.

Hydraulic System and Operation

Hydraulic Valve Solenoid Functions

Identifies solenoids and their functions in the hydraulic manifold.

Operating Characteristics

Familiarization with machine operation, including brakes and slopes.

Maintenance

Recommended Maintenance Schedule

A schedule outlining maintenance intervals and procedures.

Lubricating the Mower

Greasing Bearing and Bushings

Locations and procedures for greasing fittings.

Service Interval Chart

Fluid Specifications and Intervals

Chart detailing fluid types, capacities, and change intervals.

Daily Maintenance Checklist

Servicing the Air Cleaner

Procedures for cleaning and servicing the air cleaner.

Air Filter and Engine Oil Service

Cleaning the Air Filter

Procedures for cleaning and inspecting the air filter element.

Servicing Engine Oil and Filter

Procedures for changing engine oil and filter.

Fuel System Maintenance

Servicing the Fuel Filter / Water Separator

Procedures for draining and replacing the fuel filter/water separator.

Replacing the Fuel Pre Filter

Procedure for replacing the fuel pre-filter.

Engine System Service

Bleeding Air from the Injectors

Procedure to bleed air from fuel injectors if engine won't start.

Servicing the Engine Cooling System

Procedures for cleaning debris from the cooling system.

Servicing Engine Belts

Servicing the Alternator Belt

Checking and adjusting the alternator belt tension.

Servicing the Cooling Fan Belt

Adjusting the tension on the cooling fan belt.

Throttle and Hydraulic System Service

Adjusting the Throttle

Procedure for adjusting the throttle lever and cable.

Changing the Hydraulic Fluid

Procedure for changing hydraulic fluid and filter.

Hydraulic System Testing and Adjustments

Using the Hydraulic System Test Ports

Explains test ports for diagnosing hydraulic circuit pressures.

Adjusting Traction Drive For Neutral

Procedure to adjust traction drive to prevent creeping.

Cutting Unit Drop Rate Adjustments

Adjusting Outside Front Cutting Units

Adjusting drop rate for outer front cutting units.

Adjusting the Center Cutting Unit

Adjusting drop rate for the center cutting unit.

Checking and Adjusting Traction Linkage

Checking Traction Linkage

Procedure to check and adjust the traction linkage.

Hydraulic Schematic

Component Identification

Explains the components and symbols in the hydraulic schematic.

Brake and Transmission Service

Adjusting the Service Brakes

Procedure for adjusting service brakes for proper travel.

Changing the Transmission Fluid

Procedure for changing transmission fluid.

Axle Lubricant and Battery Service

Changing Rear Axle Lubricant

Procedure for changing rear axle lubricant.

Servicing the Battery

Safety and maintenance for the battery.

Electrical System Service

Servicing the Fuses

Location and servicing of fuses in the electrical system.

Adjusting the Parking Brake Switch

How to adjust the parking brake sensor.

Wiring Diagram

Electrical Component Identification

Explains wiring colors and component connections.

Backlapping

Backlapping Procedure

Step-by-step guide for backlapping reels.

Maintaining the Cutting Unit

Burr Removal

How to remove burrs from sharpened cutting units.

Storage Procedures

Traction Unit Storage

Procedures for preparing the traction unit for storage.

Engine Storage

Procedures for preparing the engine for storage.

Toro Warranty Information

Obtaining Warranty Service

Instructions for requesting warranty service.

Warranty Exclusions

Lists items and conditions not covered by the warranty.

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