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03540 Reelmaster 5200-D
Toro 03540 Reelmaster 5200-D User Manual
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Form
No.
3355-138
Rev
B
Reelmaster®
5200-D/5400-D
Two-Wheel
and
Four-Wheel
Drive
Traction
Units
Model
No.
03540
—Serial
No.
260000201
and
Up
Model
No.
03543
—Serial
No.
260000201
and
Up
Model
No.
03544
—Serial
No.
260000201
and
Up
Register
your
product
at
www.Toro.com
Original
Instructions
(EN)
2
Table of Contents
Default Chapter
2
Table of Contents
2
Introduction
2
Safety
4
Safe Operating Practices
4
Toro Riding Mower Safety
6
Sound Pressure Level
7
Sound Power Level
7
Vibration Level
7
Safety and Instructional Decals
8
Setup
13
1 Connecting the Battery
14
2 Mounting the Hood Latch
15
Units Only)
15
3 Replacing the Panel Fasteners
15
(CE Units Only)
15
4 Adjusting the Tire Pressure
16
5 Installing the Cutting Units
16
6 Adjusting the Turf Compensation Spring
18
7 Adjusting the Lifted Height
19
Of the Outer Front Cutting Units (Enable Position)
19
Cutting Units (Enable Position)
19
8 Installing Rear Weights
20
9 Installing CE Decals
21
10 Reading the Manual and Viewing the Safety Video
21
Product Overview
22
Controls
22
Brake Pedals
23
Throttle Control
23
Fuel Gauge
23
Key Switch
23
Hour Meter
24
Enable/Disable Switch
24
Reel Speed Controls
24
Specifications
26
Operation
26
Checking the Engine Oil Level
26
Checking the Cooling System
27
Filling the Fuel Tank
27
Checking the Transmission
28
Fluid
28
Checking the Hydraulic Fluid Level
28
Checking the Rear Axle
29
Lubricant
29
Checking the Reel to Bedknife Contact
30
Check the Torque of the Wheel
30
Nuts
30
Bleeding the Fuel System
30
Starting and Stopping the Engine
31
Setting the Reel Speed
31
Adjusting the Lift Arm down
32
Pressure
32
Towing the Traction Unit
33
Understanding the Diagnostic Light
34
Diagnostic Ace Display
34
Checking the Interlock
34
Switches
34
Hydraulic Valve Solenoid
38
Functions
38
Operating Tips
38
Maintenance
39
Recommended Maintenance
39
Schedule(S)
39
Daily Maintenance Checklist
41
Service Interval Chart
42
Lubrication
42
Greasing the Bearings and Bushings
42
Engine Maintenance
44
Servicing the Air Cleaner
44
Servicing the Engine Oil and Filter
45
Adjusting the Throttle
45
Fuel System Maintenance
46
Draining the Fuel Tank
46
Checking the Fuel Lines and Connections
46
Draining the Fuel Filter/Water
46
Seperator
46
Replacing the Fuel Filter
47
Canister
47
Replacing the Fuel Prefilter
47
Bleeding Air from the Fuel
47
Injectors
47
Electrical System Maintenance
47
Servicing the Battery
48
Fuses
48
Optional Lighting
48
Drive System Maintenance
49
Adjusting the Traction Drive for Neutral
49
Checking and Adjusting the Traction Linkage
49
Changing the Transmission
50
Fluid
50
Replacing the Transmission Oil Filter
50
Changing the Rear Axle
51
Lubricant
51
Adjusting the Rear Wheel
51
Toe-In
51
Cooling System Maintenance
52
Removing Debris from the Cooling System
52
Brake Maintenance
52
Adjusting the Service Brakes
52
Belt Maintenance
53
Tensioning the Alternator Belt
53
Tensioning the Cooling Fan
53
Belt
53
Hydraulic System Maintenance
54
Changing the Hydraulic Fluid
54
Replacing the Hydraulic Filter
54
Checking the Hydraulic Lines and Hoses
55
Hydraulic System Test Ports
55
Cutting Unit System Maintenance
56
Adjusting the Cutting Unit Lift
56
Rate
56
Backlapping the Cutting Units
57
Storage
59
Preparing the Traction Unit
59
Preparing the Engine
59
Schematics
60
4
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Toro 03540 Reelmaster 5200-D Specifications
General
Brand
Toro
Model
03540 Reelmaster 5200-D
Category
Lawn Mower
Language
English
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