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Toro REELMASTER 2300-D User Manual

Toro REELMASTER 2300-D
44 pages
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FORM NO. 3325-594 Rev A
The TORO COMPANY - 2000
OPERATOR'S
MANUAL
REELMASTER
3100-D
Traction Unit
MODEL NO. 03200-210000001 & UP
MODEL NO. 03201-210000001 & UP
MODEL NO. 03220
MODEL NO. 03221
To assure maximum safety, optimum performance,
and to gain knowledge of the product, it is essential
that you or any other operator of the mower read
and understand the contents of this manual before
the engine is ever started. Pay particular attention
to the SAFETY INSTRUCTIONS highlighted by this
symbol.
The safety alert symbol means CAUTION,
WARNING or DANGER - personal safety
instruction. Failure to comply with the instruction
may result in personal injury.
The Reelmaster 3100-D conforms to the American
National Standards Institute's safety standards for
Riding Mowers; thus, Toro proudly displays the
ANSI safety seal .

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Toro REELMASTER 2300-D Specifications

General IconGeneral
Drive SystemHydrostatic
Number of Reels3
TransmissionHydrostatic
Reel DriveHydraulic
EngineKubota Diesel
Horsepower21.5 hp
Cutting Height0.25 inches
Fuel Capacity7 gallons
Speed Range0 to 8 mph

Summary

Safety Instructions

Supervisor's Responsibilities

Outlines duties for supervisors ensuring operators are trained and procedures are followed.

Before Operating Precautions

Crucial steps and checks required before starting the machine to ensure safe operation.

While Operating Precautions

Guidelines and precautions to follow during the actual operation of the machine.

Maintenance Safety Precautions

Safety measures and precautions to be taken during maintenance procedures.

Safety and Instruction Decals

Console Panel Decals

Safety and instruction decals located on the main console panel.

Linkage, Cover, and Shroud Decals

Safety decals found on scissors linkage, tool box covers, and fan shroud.

Angle Indicator Decals

Safety decals associated with the machine's angle indicator.

Specifications

Component Specifications

Detailed specifications for engine, cooling, electrical, fuel, hydraulics, tires, frame, and controls.

Loose Parts Chart

Set-up Instructions

Install Wheels

Procedure for mounting the wheel assemblies onto the wheel hubs.

Install Steering Wheel

Steps for attaching the steering wheel to the steering shaft.

Activate, Charge, and Connect Battery

Instructions for preparing and connecting the machine's battery.

Install Seat

Step-by-step guide for installing the operator's seat assembly onto the machine.

Check Angle Indicator

Procedure to verify the machine's levelness and the angle indicator's zero setting.

Install Hood Latch

Steps to attach the hood latch mechanism for securing the machine's hood.

Install Exhaust Guard

Instructions for mounting the exhaust guard, typically for European compliance.

Install ROPS

Guidance on mounting the Roll-Over Protective Structure (ROPS) to the machine frame.

Install Front Lift Arms

Detailed steps for attaching the front lift arms to the machine's hydraulic system.

Mount Carrier Frames to Cutting Units

Procedure to attach carrier frames to the cutting unit assemblies.

Mount Cutting Units

Steps to mount the main cutting unit assemblies onto the machine's frame.

Mount Cutting Unit Drive Motors

Instructions for installing the drive motors onto the cutting unit assemblies.

Adjust Lift Arms

Detailed procedure for adjusting lift arms to ensure correct clearances for operation.

Before Operating

Check Crankcase Oil

Procedure to check and maintain the engine oil level before operation.

Fill Fuel Tank

Instructions for safely filling the diesel fuel tank.

Check Cooling System

Procedure to check and maintain the engine coolant level.

Check Hydraulic System Fluid

Procedure to check and maintain the hydraulic fluid level for optimal system performance.

Check Tire Pressure

Instructions for checking and adjusting tire pressure to the recommended level.

Check Reel to Bedknife Contact

Daily check to ensure proper contact between the reel and bedknife for cutting quality.

Check Torque of Wheel Nuts

Procedure to check and maintain proper torque on wheel nuts for safety.

Controls

Operator Position and Movement Controls

Controls for machine movement, steering adjustment, and operator position indicators.

Machine Operation and Engagement Controls

Controls for engine throttle, cutting unit lift/engage, and drive engagement.

Engine Start and Monitoring Controls

Details on the starter switch, hour meter, and angle indicator.

Warning Lights and Indicators

Explains the function of warning lights for engine temperature, oil pressure, alternator, and glow plugs.

Brake, Lift Lock, and Reel Controls

Details on parking brake, lift lever lock, reel speed, and backlap controls.

Fuel Gauge and Operator Seat Adjustments

Information on the fuel gauge and how to adjust the operator's seat for comfort and weight.

Operating Instructions

Starting and Stopping the Engine

Procedure for safely starting and stopping the machine's engine.

Bleeding the Fuel System

Procedure to purge air from the fuel system for proper engine startup.

Checking Interlock Switch Operation

Procedure to verify the proper function of safety interlock switches.

Towing the Traction Unit

Instructions for safely towing the machine in emergency situations.

Understanding Operating Characteristics

Information on the machine's unique features and safe operating limits, especially on slopes.

Mowing Techniques

Guidance on effective and safe mowing practices, including turns and sidehills.

Selecting Clip Rate (Reel Speed)

How to adjust reel speed based on cutting height and mowing speed for optimal cut quality.

Daily Maintenance Checklist

Maintenance Schedule

Lubrication

Greasing Bearings and Bushings

Detailed instructions on lubricating all grease fittings on the machine for proper function.

General Maintenance

Hood Removal

Step-by-step guide for safely removing the machine's hood for easier access.

Air Cleaner Maintenance

General Air Cleaner Maintenance

Checks and procedures for maintaining the general condition of the air cleaner.

Servicing the Air Cleaner

Detailed instructions for cleaning or replacing the air cleaner filter element.

Engine Maintenance

Engine Oil and Filter

Procedure for changing engine oil and filter at recommended intervals.

Fuel System Maintenance

Checks and maintenance for the fuel tank, lines, and filters.

Bleeding Air from Injectors

Procedure to remove air from the fuel injection system if the engine won't start.

Engine Cooling System Maintenance

Procedures for cleaning the radiator and checking coolant levels.

Adjusting Throttle

Procedure to adjust the engine throttle cable for correct speed control.

Hydraulic Maintenance

Changing Hydraulic Fluid

Procedure for draining and refilling the hydraulic fluid reservoir.

Replacing Hydraulic Filter

Instructions for replacing the hydraulic system filter at specified intervals.

Checking Hydraulic Lines and Hoses

Daily inspection of hydraulic lines and hoses for leaks or damage.

Adjusting Traction Drive for Neutral

Procedure to adjust the traction drive cam to ensure neutral position is correctly set.

Brake Maintenance

Adjusting Parking Brake

Steps to adjust the parking brake for proper engagement and holding force.

Electrical Maintenance

Battery Care

Essential procedures for maintaining battery electrolyte level and cleanliness.

Battery Storage

Guidelines for storing the battery properly to prevent damage and sulfation.

Fuses

Information on the location and function of fuses in the electrical system.

Backlapping

Electrical Schematic

Hydraulic Schematic

Preparation for Seasonal Storage

Traction Unit Storage Preparation

Steps to prepare the traction unit for long-term storage.

Engine Storage Preparation

Procedures for preparing the engine for seasonal storage, including fluid changes.

Identification and Ordering

Model and Serial Number Identification

Information on locating model and serial numbers for ordering parts and service.

Notes

Warranty Information

Warranty Coverage, Service, and Parts

Details on what is covered, how to get service, and warranty for replacement parts.

Owner Responsibilities and Exclusions

Outlines owner duties, maintenance requirements, and items not covered by warranty.

General Conditions and International Coverage

Explains general warranty terms, limitations, and procedures for international customers.

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