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Toro Reelmaster 3100-D Service Manual

Toro Reelmaster 3100-D
385 pages
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FormNo.20252SLRevA
Reelmaster
®
3100-D/3105-D
(ModelNo.03170
SerialNo.403430001andUp)
(ModelNo.03171
SerialNo.403430001andUp)
(ModelNo.03174
SerialNo.400000000andUp)
©2021—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
OriginalInstructions(EN)
Contactusatwww.Toro.com.
AllRightsReserved

Table of Contents

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Questions and Answers:

Toro Reelmaster 3100-D Specifications

General IconGeneral
BrandToro
ModelReelmaster 3100-D
CategoryLawn Mower
LanguageEnglish

Summary

Preface

DANGER, WARNING, CAUTION Definitions

Defines safety symbols and their meanings: Danger, Warning, Caution, Important, and Note.

Chapter 1 Safety

Safety Instructions

General safety guidelines and warnings for machine operation and maintenance.

Before Operating the Machine

Pre-operation checks including shields, devices, decals, fasteners, and work area safety.

While Operating the Machine

Safe operating practices, including ventilation, seating, interlocks, and hill operation.

Maintenance and Service Safety

Safety precautions for servicing, including engine shutdown, interlocks, and fluid handling.

Jacking Instructions

Procedures for safely lifting and supporting the machine for service.

Chapter 2 Specifications and Maintenance

Torque Specifications

Lists recommended fastener torque values for various applications and materials.

Chapter 3 Troubleshooting

GEARS Troubleshooting Approach

Outlines a systematic approach to defining, diagnosing, and solving problems.

General Hydraulic System Problems

Provides charts for diagnosing common hydraulic system issues and possible causes.

Traction Circuit Problems

Details troubleshooting for sluggish response, neutral issues, and wheel motor problems.

Steering Circuit Problems

Lists potential causes for inoperative or sluggish steering and incorrect turning direction.

Lift Circuit Problems

Covers troubleshooting for cutting units not lifting, lifting slowly, or not staying up.

Electrical System Problems

Addresses issues related to starting, engine cranking, and battery charging.

Chapter 4 Engine

Removing the Engine

Step-by-step guide for safely removing the engine from the machine.

Chapter 5 Hydraulic System

Hydraulic System Testing

Outlines general precautions and specific test procedures for hydraulic circuits.

Piston Pump/Hydrostat Service

Covers disassembly, inspection, and assembly of the piston pump/hydrostat.

Front Wheel Motors

Explains removal, installation, and testing of front wheel motors.

Rear Wheel Motor

Covers removal, installation, and testing of the rear wheel motor.

Reel Motors

Details removal, installation, and servicing of reel motors.

Steering Cylinder

Covers removal, installation, and servicing of the steering cylinder.

Chapter 6 Electrical System

Component Testing Electrical System

General guidelines for testing electrical components.

Parking Brake Switch Testing

Testing procedures for the parking brake switch and its circuit.

Neutral Switch Testing

Testing procedures for the neutral switch and its circuit.

High Temperature Warning Switch Testing

Testing procedures for the high temperature warning switch.

High Temperature Shutdown Switch Testing

Testing procedures for the high temperature shutdown switch.

Oil Pressure Switch Testing

Testing procedures for the oil pressure switch.

Glow Relay Testing

Testing procedures for the glow relay.

Fuel Stop Solenoid Testing

Testing procedures for the fuel stop solenoid.

Reel Drive Solenoid Testing

Testing procedures for the reel drive solenoid.

Fuel Pump Capacity Testing

Testing procedures for the fuel pump capacity.

Servicing the Battery

Detailed specifications and procedures for battery maintenance and testing.

Chapter 7 Wheels, Brakes and Chassis

Adjusting the Brake

Covers adjustment procedures for the brake system.

Chapter 8 DPA Cutting Units

Backlapping Cutting Units

Step-by-step instructions for performing backlapping on cutting reels.

Bedknife Replacement and Grinding

Details bedknife removal, installation, and grinding specifications.

Chapter 9 Universal Groomer (Optional)

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