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Toro 03540 Reelmaster 5200-D - Maintenance; Recommended Maintenance; Schedule(S)

Toro 03540 Reelmaster 5200-D
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Maintenance
Note: Deter mine the left and right sides of the mac hine from the nor mal operating position.
Recommended Maintenance Schedule(s)
Maintenance Service
Interval
Maintenance Procedure
After the rst operating
hour
Torque the wheel lug nuts to 75 to 80 ft-lb (102 to 108 N m).
After the rst 8 operating
hours
Check the condition and tension of the alternator belt.
Check the condition and tension of the cooling fan belt.
After the rst 10
operating hours
Torque the wheel lug nuts to 75 to 80 ft-lb (102 to 108 N m).
After the rst 50
operating hours
Change the engine oil and lter.
Check the engine RPM (idle and full throttle).
After the rst 200
operating hours
Replace the transmission oil lter.
Before each use or daily
Check the engine oil level.
Check the cooling system.
Check the transmission uid.
Check the hydraulic uid level.
Check the rear axle lubricant (Model 03544 only).
Check the reel to bedknife contact.
Check the operation of the interlock switches.
Inspect the air cleaner for damage and check the service indicator. If it is
red, service the air cleaner.
Check and clean out the air lter precleaner bowl (more often in dusty
and dirty conditions).
Drain water and other contaminants from the fuel lter/water separator.
Remove debris from the screen, oil coolers, and radiator (more frequently
in dirty operating conditions).
Check the hydraulic lines and hoses for leaks, kinked lines, loose mounting
supports, wear, loose ttings, weather deterioration, and chemical
deterioration.
Every 50 hours
Grease the bearings and bushings.
Check the condition of and clean the battery.
Check the battery cable connections.
Every 100 hours
Inspect the cooling system hoses.
Check the condition and tension of the alternator belt.
Check the condition and tension of the cooling fan belt.
Every 150 hours
Change the engine oil and lter.
Every 200 hours
Lubricate the front axle bearings.
Drain moisture from the fuel and hydraulic uid tanks.
Check the reel bearing preload.
Every 250 hours
Torque the wheel lug nuts to 75 to 80 ft-lb (102 to 108 N m).
39

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