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Toro Workman MD Service Manual

Toro Workman MD
210 pages
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Part No. 08160SL (Rev. B)
Service Manual
Workman
R
MD&MDX
Preface
The purpose of this publication is to provide the service
technician with information for troubleshooting, testing
and repair of major systems and components on the
Workman MD and Workman MDX.
REFER TO THE OPERATOR’S MANUAL FOR OPER-
ATING, MAINTENANCE AND ADJUSTMENT IN-
STRUCTIONS. For reference, insert a copy of the
Operator’s Manual and Parts Catalog for your machine
into Chapter 2 of this service manual. Additional copies
of the Operator’s Manual and Parts Catalog are avail-
able on the internet at www.Toro.com.
The Toro Company reserves the right to change product
specifications or this publication without notice.
This safety symbol means DANGER, WARNING,
or CAUTION, PERSONAL SAFETY INSTRUC-
TION. When you see this symbol, carefully read
the instructions that follow. Failure to obey the
instructions may result in personal injury.
NOTE: A NOTE will give general information about the
correct operation, maintenance, service, testing or re-
pair of the machine.
IMPORTANT: The IMPORTANT notice will give im-
portant instructions which must be followed to pre-
vent damage to systems or components on the
machine.
E Th e Toro Company -- 2008, 2011, 2014

Table of Contents

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Toro Workman MD Specifications

General IconGeneral
BrandToro
ModelWorkman MD
CategoryUtility Vehicle
LanguageEnglish

Summary

Preface

Safety Symbol Explanation

Explains the meaning of the safety alert symbol and its associated instructions.

NOTE and IMPORTANT Notices

Defines the purpose of "NOTE" and "IMPORTANT" notices in the manual.

Chapter 1 Safety

SAFETY INSTRUCTIONS

Provides general safety guidelines for operating and maintaining the vehicle.

JACKING AND OTHER INSTRUCTIONS

Details procedures for safely lifting and moving the vehicle.

Transaxle Neutral Position

Explains how to shift the transaxle into neutral for maintenance or testing.

Safety and Instruction Decals

Emphasizes replacing illegible or damaged decals for safety.

Chapter 2 Product Records and Maintenance

Product Records

Instructions on where to store operator manuals and parts catalogs.

Maintenance

Refers to the Operator's Manual for maintenance procedures and intervals.

Equivalents and Conversions

Provides conversion factors for various units of measurement.

Torque Specifications

Details fastener tightening torque values and considerations.

Chapter 3 Briggs & Stratton Gasoline Engine

General Information

Introduces the chapter's scope regarding engine specifications, maintenance, and repair.

Specifications

Lists key technical specifications for the Briggs & Stratton engine.

Adjustments

Details procedures for adjusting engine components like the throttle cable.

Service and Repairs

Outlines procedures for servicing and repairing engine systems.

Chapter 4 Single Cylinder Gasoline Engine

General Information

Introduces the chapter's scope for the single-cylinder engine.

Specifications

Lists key technical specifications for the single-cylinder engine.

Adjustments

Details procedures for adjusting engine components like the throttle cable.

Service and Repairs

Outlines procedures for servicing and repairing engine systems.

Chapter 5 Drive Train

General Information

Introduces the chapter's scope regarding drive train components and operation.

Specifications

Lists key technical specifications for the drive train system.

Drive Train Operation

Explains how the clutch system transfers power from the engine to the transaxle.

Special Tools

Lists special tools required for drive clutch service.

Adjustments

Provides procedures for adjusting drive train components.

Service and Repairs

Outlines procedures for servicing and repairing drive train components.

Chapter 6 Electrical System

General Information

Introduces the chapter's scope regarding electrical system components and schematics.

Special Tools

Lists special tools required for electrical system testing and service.

Troubleshooting

Guides users through diagnosing and resolving common electrical system problems.

Electrical System Quick Checks

Provides basic tests for verifying battery and charging system function.

Component Testing

Explains how to test individual electrical components for resistance and continuity.

Starter/Generator & Voltage Regulator

Covers testing procedures for the starter/generator and voltage regulator.

Battery Service

Covers battery removal, inspection, installation, testing, charging, and storage.

Chapter 7 Chassis

General Information

Introduces the chapter's scope regarding chassis components.

Specifications

Lists chassis-related specifications like tire pressure and torque values.

Special Tools

Lists special tools required for chassis service.

Troubleshooting

Guides users through diagnosing and resolving common chassis and suspension issues.

Adjustments

Provides procedures for adjusting chassis components.

Service and Repairs

Outlines procedures for servicing chassis components.

Chapter 8 Electrical Drawings

Electrical Schematics

Provides electrical schematic diagrams for Workman MD and MDX.

Circuit Diagrams

Presents diagrams for start and run electrical circuits.

Electrical Harness Drawings

Shows drawings of the main and engine electrical harnesses.

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