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Toro Workman 1100 Service Manual

Toro Workman 1100
194 pages
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Part No. 02110SL (Rev. D)
Service Manual
Workman
R
1100/1110/2100/2110
Preface
The purpose of this publication is to provide the service
technician with information for troubleshooting, testing,
and repair of major systems and components on the
Workman 1100, 1110, 2100, and 2110.
REFER TO THE OPERATOR’S MANUAL FOR OPER-
ATING, MAINTENANCE, AND ADJUSTMENT IN-
STRUCTIONS. Space is provided in Chapter 2 of this
book to insert the Operators Manuals and Parts Cata-
logs for your machine. Replacement Operator’s Manu-
als are available on the Internet at www.toro.com or by
sending complete Model and Serial Number to:
The Toro Company
Attn. Technical Publications
8111 Lyndale Avenue South
Bloomington, MN 55420–1196
The Toro Company reserves the right to change product
specifications or this publication without notice.
This safety symbol means DANGER, WARNING,
or CAUTION, PERSONAL SAFETY INSTRUC-
TION. When you see this symbol, carefully read
the instructions that follow. Failure to obey the
instructions may result in personal injury.
Note: A Note will give general information about the
correct operation, maintenance, service, testing, or re-
pair of the machine.
IMPORTANT: The IMPORTANT notice will give im-
portant instructions which must be followed to pre-
vent damage to systems or components on the
machine.
E The Toro Company – 2002, 2004, 2005, 2006, 2007

Table of Contents

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Questions and Answers:

Toro Workman 1100 Specifications

General IconGeneral
BrandToro
ModelWorkman 1100
CategoryUtility Vehicle
LanguageEnglish

Summary

Preface

Chapter 1 Safety

Safety Instructions

Provides essential safety guidelines for operating and maintaining the Workman vehicle.

Jacking and Other Instructions

Details safe procedures for jacking the vehicle and transport guidelines.

Safety and Instruction Decals

Information on the importance and replacement of safety decals on the Workman.

Chapter 2 Product Records and Maintenance

Product Records

Guidance on inserting operator manuals and parts catalogs for the Workman.

Equivalents and Conversions

Provides tables for decimal/millimeter and U.S. to metric conversions.

Torque Specifications

Lists recommended torque values for various fasteners and provides fastener identification.

Lubrication

Details grease fitting locations and the greasing procedure for the Workman.

Maintenance

Refers to the operator's manual for maintenance procedures and service intervals.

Chapter 3 Briggs & Stratton Gasoline Engine

Introduction

Overview of specifications, maintenance, troubleshooting, and repair for the engine.

Specifications

Detailed specifications for the Briggs & Stratton 4-cycle V-Twin engine.

General Information

Information on fuel tank and fuel safety precautions.

Adjustments

Procedures for adjusting the starter/generator belt and throttle cable.

Service and Repairs

Instructions for changing engine oil, oil filter, air cleaner, and drive belt.

Chapter 4 Kohler Gasoline Engine

Introduction

Overview of specifications, maintenance, troubleshooting, and repair for the Kohler engine.

Specifications

Detailed specifications for the Kohler 4-cycle single cylinder engine.

General Information

Information on fuel tank and fuel safety precautions.

Adjustments

Procedures for adjusting starter/generator belt and throttle cable.

Service and Repairs

Instructions for changing engine oil, air cleaner, drive belt, and fuel filter.

Chapter 5 Drive Train

Specifications

Specifications for the transaxle, transaxle fluid, and clutch system.

Special Tools

Lists special tools required for servicing the clutch system.

Adjustments

Procedures for adjusting ground speed and shift cables.

Service and Repairs

Details clutch system operation, drive clutch, driven clutch, and transaxle service.

Chapter 6 Electrical System

Electrical Schematics

Location of electrical schematics and drawings for the Workman.

Special Tools

Lists special tools and supplies for electrical system testing.

Troubleshooting

Diagnoses common starting and running problems with the electrical system.

Electrical System Quick Checks

Provides a battery test procedure using a multimeter.

Component Testing

Testing procedures for ignition switch, hour meter, and headlight switch.

Service and Repairs

Procedures for servicing headlights, starter/generator, and battery.

Chapter 7 Chassis, Wheels, and Brakes

Specifications

Tire pressure and wheel bolt torque specifications for Workman models.

Troubleshooting

Diagnoses common suspension, steering, and brake problems.

Adjustments

Procedures for adjusting brakes, parking brake, and front ride height.

Service and Repairs

Instructions for checking tire pressure, inspecting tires/wheels, and steering.

Chapter 8 Electrical Diagrams

Electrical Schematics

Presents electrical schematics for Workman 1100, 1110, 2100, and 2110 models.

Circuit Drawings

Illustrates start and run circuits with current flow indications.

Electrical Harness Drawings and Wiring Diagrams

Provides detailed drawings and diagrams of the main electrical harness.

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