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Toshiba e-STUDIO 161 User Manual

Toshiba e-STUDIO 161
124 pages
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SERVICE MANUAL
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e-STUDIO161
MR-2015
MY-1022
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Toshiba e-STUDIO 161 Specifications

General IconGeneral
BrandToshiba
Modele-STUDIO 161
CategoryCopier
LanguageEnglish

Summary

General Precautions for Installation and Service

Transportation and Installation

Procedures for safe transportation and installation of the machine.

Service of Machines

Safety precautions to be observed during machine servicing.

Main Service Parts for Safety

Importance of handling safety-related parts like breakers, fuses, etc.

Cautionary Labels

Importance of checking rating plates and cautionary labels during servicing.

Disposition of Consumable Parts, Packing Materials

Follow local regulations for disposal of parts and materials.

Precautions Against Static Electricity

Steps to prevent damage to PC boards from static electricity.

[1] General Notes for Servicing

Note for Servicing

General notes, warnings, cautions, and installation place considerations for servicing.

[2] Specifications

1. Copy mode

Details about the copying modes and machine composition.

C. Copy speed

Information on scanning and continuous copy speeds.

D. First copy time

Specifies the time taken for the first copy.

F. Paper feed

Specifications for paper feeding systems and capacities.

[2] Specifications

(3) Option paper feed unit

Specifications for the optional paper feed unit.

G. Multi copy

Details on multi-copy functionality.

H. Warm-up time

Information on the machine's warm-up time.

I. Copy magnification ratio

Specifications for copy magnification ratios.

J. Print density

Settings related to print density.

K. Void width

Details about void width specifications.

L. Paper exit / finishing

Information on paper exit and finishing options.

M. Additional functions

List of additional functions available.

N. Other specifications

Other general specifications of the machine.

P. External view

Details on the external dimensions and weight.

Q. Power source

Information on the machine's power source.

R. Power consumption

Details on power consumption and EnergyStar conformity.

[2] Specifications

S. Digital performance

Details on digital performance aspects like resolution and memory.

T. Printing function

Specifications related to printing functions like speed and OS support.

[3] Consumable Parts

1. Supply system table

Lists consumable parts and their product names for different regions.

[3] Consumable Parts

2. Environmental conditions

Specifies transport, storage, and use conditions for environmental factors.

3. Production number identification

Explains how to identify production numbers on toner and drum cartridges.

[4] External Views and Internal Structures

1. Appearance

Illustrates the external parts of the machine.

2. Internal

Shows internal components and their numbering.

[4] External Views and Internal Structures

3. Operation Section

Details the function and layout of the machine's operation panel.

[4] External Views and Internal Structures

4. Motor, solenoid, clutch

Identifies motors, solenoids, and clutches and their functions.

5. Sensor, switch

Lists sensors and switches and their operational roles.

[4] External Views and Internal Structures

6. PWB unit

Details the various Printed Wiring Board (PWB) units and their functions.

[4] External Views and Internal Structures

7. Cross sectional view

Provides a cross-sectional diagram of the machine's internal structure.

[5] Unpacking and Installation

1. Installing conditions

Conditions and location requirements for installing the copier.

2. Removal of protective material and fixing screw

Steps for removing packing materials and securing screws.

3. Installing procedure

Procedure for installing the developer cartridge.

[5] Unpacking and Installation

B. Toner cartridge installation

Steps for installing the toner cartridge.

4. Removal and storage of fixing screw

Procedure for removing and storing the fixing screw.

[5] Unpacking and Installation

5. Changing a tray’s paper size setting

Instructions for changing paper size settings for different trays.

[6] Adjustments

1. Adjustment item list

Lists all adjustable items and their corresponding procedures.

2. Copier adjustment

Details specific copier adjustments.

A. Process section

Adjustments related to the process section of the copier.

[6] Adjustments

B. Mechanism section

Adjustments related to the mechanism section.

(3) Developing bias voltage check

Procedure for checking developing bias voltage.

(4) Grid bias voltage check

Procedure for checking grid bias voltage.

[6] Adjustments

b. ADF image lead edge position adjustment

Adjusts the ADF image lead edge position.

[6] Adjustments

c. Rear edge void adjustment

Adjusts rear edge void for copies.

d. Paper off center adjustment

Adjusts paper off-center position.

e. Side edge void area adjustment

Adjusts side edge void area for copies.

(2) Main scanning direction(FR direction) distortion balance adjustment

Adjusts distortion balance in the main scanning direction.

[6] Adjustments

(3)Main scanning direction (FR direction) distortion adjustment

Adjusts distortion in the main scanning direction.

(4) Sub scanning direction (scanning direction) distortion adjustment

Adjusts distortion in the sub scanning direction.

[6] Adjustments

(5) Main scanning direction (FR direction) magnification ratio adjustment

Adjusts magnification ratio in the main scanning direction.

[6] Adjustments

(6) Sub scanning direction (scanning direction) magnification ratio adjustment

Adjusts magnification ratio in the sub scanning direction.

(7) Off center adjustment

Adjusts off-center image position.

[6] Adjustments

b. ADF original off-center adjustment

Adjusts original off-center position for ADF.

(8) ADF white correction pixel position adjustment

Adjusts white correction pixels for ADF.

C. Image density adjustment

Adjusts the image density for copies.

[7] Simulations

1. Entering the simulation mode

Procedure to enter the machine's simulation mode.

2. Canceling the simulation mode

How to cancel the simulation mode.

3. List of simulations

A comprehensive list of available simulation codes and their functions.

[7] Simulations

4. Contents of simulations (Scanning & ADF)

Details simulations for scanning and ADF operations.

[7] Simulations

4. Contents of simulations (Operation Panel, Fusing, and Paper Feed)

Details simulations for operation panel, fusing, and paper feed.

[7] Simulations

4. Contents of simulations (Warm-up, Charging, and Toner Motor)

Details simulations for warm-up, charging, and toner motor.

[7] Simulations

4. Contents of simulations (Counters and Memory)

Details simulations for counters and memory.

[7] Simulations

4. Contents of simulations (Settings and Modes)

Details simulations for settings and modes.

[7] Simulations

4. Contents of simulations (Destination and Condition)

Details simulations for destination and condition checks.

[7] Simulations

4. Contents of simulations (Timing and Memory Capacity)

Details simulations for timing and memory capacity.

[7] Simulations

4. Contents of simulations (Fusing and Density)

Details simulations for fusing temperature and density.

[7] Simulations

4. Contents of simulations (Exposure and Contrast)

Details simulations for copy density and exposure level.

[7] Simulations

4. Contents of simulations (Exposure Level Adjustments)

Details simulations for exposure level adjustments.

[7] Simulations

4. Contents of simulations (Contrast and Exposure Mode Settings)

Details simulations for contrast and exposure modes.

[7] Simulations

4. Contents of simulations (ADF Correction and Sharpness)

Details ADF correction and sharpness adjustments.

[7] Simulations

4. Contents of simulations (Magnification Ratio and Off-Center Adjustments)

Explains magnification ratio and off-center adjustments.

[7] Simulations

[7] Simulations

4. Contents of simulations (Paper Off-Center)

Explains paper and document off-center adjustments.

[7] Simulations

[8] User Programs

1. List of user programs

Lists all user programmable functions and their default settings.

[8] User Programs

1. List of user programs

Lists user programs for key repeat and default settings.

[8] User Programs

2. Setting the user programs

Step-by-step guide to setting user programs.

[9] Trouble Code List

1. Trouble code list

A list of main and sub codes for troubleshooting.

2. Details of trouble codes

Provides details and remedies for specific trouble codes.

[9] Trouble Code List

2. Details of trouble codes

Details and remedies for specific trouble codes.

[9] Trouble Code List

2. Details of trouble codes

Details and remedies for specific trouble codes.

[10] Maintenance

1. Maintenance table

Outlines maintenance tasks for various parts at different intervals.

[10] Maintenance

2. Maintenance display system

Information on the maintenance display system for consumables.

3. Note for replacement of consumable parts

Important notes for replacing toner and developer cartridges.

[11] Disassembly and Assembly

1. High voltage section/Duplex transport section

Procedures for disassembling the high voltage and duplex transport sections.

[11] Disassembly and Assembly

2. Optical section

Procedures for disassembling and adjusting the optical unit.

[11] Disassembly and Assembly

D. Lens unit

Procedures for attaching and adjusting the lens unit.

E. Wire

Procedures for disassembling and assembling the wire.

[11] Disassembly and Assembly

3. Fusing section

Procedures for disassembling the fusing unit components.

[11] Disassembly and Assembly

E. Upper heat roller

Procedure for removing the upper heat roller.

F. Separation pawl

Procedure for disassembling and assembling the separation pawl.

[11] Disassembly and Assembly

G. Lower heat roller

Procedure for assembling the lower heat roller.

H. Separation pawl

Procedure for disassembling and assembling the separation pawl.

I. Cleaning pad

Instructions for cleaning the fuser cleaning felt.

4. Paper exit section

Procedures for disassembling the paper exit section components.

[11] Disassembly and Assembly

C. Paper exit unit

Procedure for disassembling the paper exit unit.

D. Paper exit sensor / duplex sensor

Procedure for disassembling paper exit and duplex sensors.

E. Transport roller

Procedure for disassembling and assembling the transport roller.

[11] Disassembly and Assembly

F. Paper exit roller

Procedure for assembling the paper exit roller.

G. Paper exit interface P.W.B.

Procedure for disassembling the paper exit interface PWB.

5. MCU

Procedures for disassembling the MCU unit.

[11] Disassembly and Assembly

6. Optical frame unit

Procedure for installing the optical frame unit.

7. LSU

Procedures for disassembling the LSU unit.

8. Tray paper feed section/Paper transport section

Procedures for disassembling the paper feed and transport sections.

[11] Disassembly and Assembly

B. Drive unit

Procedure for disassembling the drive unit.

C. Solenoid

Procedure for disassembling solenoids.

D. Resist roller clutch/Resist roller

Procedure for disassembling the resist roller clutch and roller.

E. Paper feed clutch/Paper feed roller

Procedure for disassembling paper feed clutch and roller.

[11] Disassembly and Assembly

9. Manual multi paper feed section

Procedures for disassembling the manual multi paper feed section.

[11] Disassembly and Assembly

D. Manual transport clutch

Procedure for disassembling the manual transport clutch.

E. Pressure plate unit

Procedure for disassembling the pressure plate unit.

F. Manual paper feed clutch

Procedure for disassembling the manual paper feed clutch.

[11] Disassembly and Assembly

10. Power section

Procedures for disassembling the power section components.

[11] Disassembly and Assembly

11. Developing section

Procedures for disassembling the developing section components.

[11] Disassembly and Assembly

12. Process section

Procedures for disassembling the process section components.

13. Others

Procedures for disassembling other components.

A. Operation P.W.B.

Procedure for disassembling the operation PWB.

[11] Disassembly and Assembly

B. Tray interface P.W.B.

Procedure for disassembling the tray interface PWB.

C. 2nd tray paper entry sensor / Paper empty sensor

Procedure for disassembling sensors.

D. 2nd tray paper feed solenoid / Transport solenoid

Procedure for disassembling solenoids.

E. 2nd tray transport clutch

Procedure for disassembling the transport clutch.

[11] Disassembly and Assembly

F. Paper exit roller

Procedure for assembling the paper exit roller.

G. Paper exit interface P.W.B.

Procedure for disassembling the paper exit interface PWB.

[11] Disassembly and Assembly

J. I/F P.W.B.

Procedure for disassembling the I/F PWB.

K. Paper entry sensor

Procedure for disassembling the paper entry sensor.

L. Paper empty sensor

Procedure for disassembling the paper empty sensor.

M. Paper feed roller

Procedure for disassembling the paper feed roller.

[12] Flash ROM Version Upgrade Procedure

1. Preparation

Lists necessary files and installation of maintenance programs.

2. Download procedure

Steps for downloading the ROM version.

[12] Flash ROM Version Upgrade Procedure

2. Download procedure

Steps for downloading the ROM version.

3. Installation procedure

Procedures for installing the USB joint maintenance program.

[12] Flash ROM Version Upgrade Procedure

3. Installation procedure

Procedures for installing the USB joint maintenance program.

[12] Flash ROM Version Upgrade Procedure

3. Installation procedure

Procedures for installing the USB joint maintenance program.

[13] Electrical Section

1. Block diagram

Shows the overall electrical block diagram of the machine.

[13] Electrical Section

2. Circuit descriptions

Explains the operation circuits, I/F circuits, and carriage unit circuits.

[13] Electrical Section

2. Circuit descriptions

Explains noise filter, rush current prevention, and inverter circuits.

[13] Electrical Section

2. Circuit descriptions

Explains overcurrent protection and rectifying/smoothing circuits.

[13] Electrical Section

3. Actual wiring diagram

Shows the actual wiring diagram of the machine.

[13] Electrical Section

3. Actual wiring diagram

Shows the actual wiring diagram of the machine.

[13] Electrical Section

3. Actual wiring diagram

Shows the actual wiring diagram of the machine.

[13] Electrical Section

3. Actual wiring diagram

Shows the actual wiring diagram of the machine.

[13] Electrical Section

3. Actual wiring diagram

Shows the actual wiring diagram of the machine.

[13] Electrical Section

3. Actual wiring diagram

Shows the actual wiring diagram of the machine.

Lead-Free Solder

(1) Note for the Use of Lead-Free Solder Thread

Notes on using lead-free solder thread for PWB repair.

(2) Note for Soldering Work

Notes on soldering work using lead-free solder.

[14] Option MY-1022 (250 sheets paper feed unit)

1. Product Outline

Provides an overview of the 250-sheet paper feed unit.

2. Specifications

Lists the specifications for the paper feed unit.

[14] Option MY-1022 (250 sheets paper feed unit)

3. Unpacking and Installation

Instructions for unpacking and installing the paper feed unit.

A. Unpacking

Steps for unpacking the paper feed unit.

B. Installation

Steps for installing the paper feed unit.

[14] Option MY-1022 (250 sheets paper feed unit)

3. Unpacking and Installation

Steps for attaching the copier to the paper tray unit and connecting components.

(5) Attach the copier to the paper tray unit.

Attaching the copier to the paper tray unit.

(6) Remove the connection gear lock.

Removing the connection gear lock.

(7) Connect the connector.

Connecting the optional relay harness.

[14] Option MY-1022 (250 sheets paper feed unit)

3. Unpacking and Installation

Steps for setting paper tray side plate, rear end plate, and performing adjustments.

(12) Set the paper tray side plate.

Setting the paper tray side plate according to paper size.

(13) Fit the paper tray rear end plate.

Fitting the paper tray rear end plate.

(16) Perform the center shift adjustment.

Performing the center shift adjustment for the paper tray.

(17) Perform the lead edge adjustment.

Performing the lead edge adjustment for the paper tray.

[14] Option MY-1022 (250 sheets paper feed unit)

(18) Changing a tray’s paper size setting

Instructions for changing paper size settings for different trays.

[14] Option MY-1022 (250 sheets paper feed unit)

4. External View and Internal Structure

Illustrates the external view and internal structure of the paper feed unit.

A. External view

Illustrates the external view of the paper feed unit.

B. Internal structure

Shows the internal structure and sensors of the paper feed unit.

[14] Option MY-1022 (250 sheets paper feed unit)

5. Operational Descriptions

Describes the paper transport path and operational control.

A. Paper transport path

Describes the paper transport path within the unit.

B. Operational Descriptions

Explains the operational control of the paper feed unit.

[14] Option MY-1022 (250 sheets paper feed unit)

C. Paper Feed Solenoid, Transport Solenoid

Procedures for disassembling solenoids.

D. Transport Roller Gear Section

Procedure for disassembling the transport roller gear section.

E. Transport Roller

Procedure for disassembling the transport roller.

[14] Option MY-1022 (250 sheets paper feed unit)

F. Paper Feed Roller Clutch

Procedure for assembling the paper feed roller clutch.

G. Paper Feed Roller

Procedure for attaching the paper feed roller.

7. Maintenance

Lists maintenance parts and their service intervals.

A. Maintenance parts

Lists maintenance parts and their service intervals.

[15] Option MR-2015 (ADF)

1. Product Outline

Provides an overview of the document auto feeder.

2. Specifications

Lists the specifications for the document auto feeder.

[15] Option MR-2015 (ADF)

3. Unpacking and Installation

Instructions for unpacking and installing the ADF.

A. Unpacking

Steps for unpacking the ADF.

B. Installation

Steps for installing the ADF onto the copier.

[15] Option MR-2015 (ADF)

3. Unpacking and Installation

Steps for attaching components and adjusting ADF settings.

(8) Connect the relay connector.

Connecting the relay connector for the ADF.

(11) Adjust the white compensation pixels.

Adjusting white compensation pixels for the ADF.

(12) Check the copy magnification ratio.

Checking and adjusting copy magnification ratio.

(13) Check the center displacement.

Checking and adjusting center displacement.

(14) Check the top end position.

Checking and adjusting top end position.

[15] Option MR-2015 (ADF)

4. External View and Internal Structure

Illustrates the external view and internal structure of the ADF.

A. External view

Illustrates the external view of the ADF.

B. Internal structure

Shows the internal structure and sensors of the ADF.

[15] Option MR-2015 (ADF)

5. Operational Descriptions

Describes the paper transport path and operational control.

A. Major parts of the paper feed section

Identifies major parts of the ADF paper feed section.

B. Out line of operations

Explains the operational sequence of the ADF.

[15] Option MR-2015 (ADF)

C. Document size detection

Detects document size using sensors in the ADF.

[15] Option MR-2015 (ADF)

6. Adjustments

Details adjustments for ADF operation.

A. Auto white correction pixel adjustment

Adjusts white correction pixels after lens unit replacement.

B. Magnification ratio adjustment

Adjusts magnification ratio after CCD unit installation.

C. Document off center adjustment

Adjusts document off-center position.

D. Image lead edge position adjustment

Adjusts image lead edge position for ADF copies.

[15] Option MR-2015 (ADF)

7. Disassembly and Assembly

Procedures for disassembling external fittings and the paper feed unit.

A. External fitting section

Procedures for disassembling external fittings.

B. Paper feed unit section

Procedures for disassembling the paper feed unit.

[15] Option MR-2015 (ADF)

(4) Pickup solenoid

Procedure for disassembling the pickup solenoid.

(5) Clutch gear ass’y

Procedure for disassembling the clutch gear assembly.

(6) Pickup roller ass’y

Procedure for assembling the pickup roller assembly.

(7) Pick up roller, paper feed roller

Procedure for disassembling pick up and paper feed rollers.

[15] Option MR-2015 (ADF)

C. Document tray section

Procedures for disassembling the document tray section.

[15] Option MR-2015 (ADF)

(2) Drive frame unit

Procedure for disassembling the drive frame unit.

(3) Drive frame ass’y and drive belt

Procedure for disassembling drive frame assembly and belt.

(4) ADF motor

Procedure for disassembling the ADF motor.

E. Transport section

Procedures for disassembling the transport section.

[15] Option MR-2015 (ADF)

(3) Transport roller

Procedure for disassembling the transport roller.

(4) PS roller

Procedure for disassembling the PS roller.

(5) Paper feed paper guide lower

Procedure for assembling the paper feed paper guide lower.

(6) Paper feed paper guide upper

Procedure for assembling the paper feed paper guide upper.

[15] Option MR-2015 (ADF)

(7) Paper exit roller

Procedure for disassembling the paper exit roller.

F. Hinge L

Note on assembling hinge L based on reference marks.

8. Maintenance

Lists maintenance parts and their service intervals.

A. Maintenance parts

Lists maintenance parts and their service intervals.

[15] Option MR-2015 (ADF)

9. Electrical Section

Shows the electrical block diagram of the ADF.

A. Block diagram

Shows the electrical block diagram of the ADF.

[15] Option MR-2015 (ADF)

B. Actual wiring diagram

Shows the actual wiring diagram of the ADF.

[15] Option MR-2015 (ADF)

B. Actual wiring diagram

Shows the actual wiring diagram of the ADF.

[15] Option MR-2015 (ADF)

D. Parts arrangement

Shows the parts arrangement for the interface and sensor PWBs.

(1) Interface PWB

Shows the parts arrangement for the interface PWB.

(2) Sensor PWB

Shows the parts arrangement for the sensor PWB.

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