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Toshiba MCY-MHP0405HT User Manual

Toshiba MCY-MHP0405HT
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FILE NO. A10-1421
Revision1: Oct. 2015
SERVICE MANUAL
AIR-CONDITIONER (MULTI TYPE)
㪬㪫㪛㪦㪦㪩㩷㪬㪥㪠㪫
Model name:
This service manual provides relevant explanations about new outdoor unit.
Please refer to the following service manuals for each indoor units.
MCY-MHP0305HT-C/0405HT-C/0505HT-C
MCY-MHP0305HT/0405HT
MCY-MHP0305HT-ID/0405HT-ID
MCY-MHP0305HT-CF/0405HT-CF/0505HT-CF
<4-way Cassette Type>
(MMU-AP㪁㪁㪁㪁H) A08-004 A08-004
(MMU-AP㪁㪁㪁㪁H-C) A08-004 A11-008
(MMU-AP㪁㪁㪁4HP) (Made in Thailand model) SVM-13011 SVM-13011
(MMU-AP㪁㪁㪁4HY-C) (Made in China model) A10-1402 A10-1402
<2-way Cassette Type>
(MMU-AP㪁㪁㪁㪁WH) A10-007 A10-007
(MMU-AP㪁㪁㪁㪁WH-C) A10-007 A11-008
<Concealed Duct Standard Type>
(MMD-AP㪁㪁㪁4BH-C) A10-033 A11-008
(MMD-AP㪁㪁㪁6BH) SVM-13087 SVM-13087
(MMD-AP㪁㪁6BHY-C) (Made in China model) A10-1415 A10-1415
<Slim Duct Type>
(MMD-AP㪁㪁㪁4SPH) A12-005 A12-005
(MMD-AP㪁㪁㪁4S(P)H-C) A12-005 A11-008
(MMD-AP㪁㪁㪁6M(P)HY-C) (Made in China model) A10-1403 A10-1403
<High-wall Type>
(MMK-AP㪁㪁㪁3H) (Made in Thailand model) A10-034 A10-034
<Console Type>
(MML-AP㪁㪁㪁㪁NH) (Made in Thailand model) SVM-11036 SVM-11036
<Ceiling Type>
(MMC-AP㪁㪁㪁7HP) (Made in Thailand model) SVM-13085 SVM-13085
<Other indoor units>
(MM-AP㪁㪁㪁㪁㪁H) (Made in Japan model) A10-033 A10-033
(MM-AP㪁㪁㪁㪁㪁H-C) (Made in China model) A10-033 A11-008
SVMA-07010 SVMA-07010
Service contents Service parts

Table of Contents

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Toshiba MCY-MHP0405HT Specifications

General IconGeneral
Cooling Capacity (kW)4.0
Heating Capacity (kW)5.0
Power SourceElectric
RefrigerantR410A
Outdoor Unit Dimensions (HxWxD)550x800x290 mm
Indoor Unit Dimensions (HxWxD)295x800x230 mm

Summary

Product Summary

Outdoor Unit Specifications

Details about the outdoor unit, including power supply and capacity.

Connectable Indoor Units

Lists types of indoor units that can be connected to the outdoor unit.

Branching Joints and Headers

Information on branching joints and headers used in the system.

PMV Kit Details

Details about the PMV kit used in the air conditioner system.

Construction and Wiring

Construction Views

Diagrams illustrating the physical layout and dimensions of the outdoor unit.

Wiring Diagram

Schematic showing electrical connections and components for the air conditioner system.

Parts Information

Parts Rating

Specifications and ratings for various outdoor unit and inverter components.

Parts Layouts

Diagrams showing the physical arrangement of parts within the outdoor unit and inverter assembly.

Circuit Board Details

Diagrams and connectivity for interface and inverter P.C. boards.

Safety Warnings and Precautions

Warning Indications on Unit

Important safety warnings related to the air conditioner unit operation and maintenance.

General Safety Precautions

Essential safety guidelines to prevent injury and damage during installation, maintenance, and repair.

Refrigerant System Information

New Refrigerant R410A Cautions

Safety and handling precautions specific to the R410A refrigerant.

Pipe Materials and Tools

Specifies pipes, materials, and tools suitable for the R410A refrigerant system.

Tools and Equipment

Required Tools for R410A

Lists the necessary tools specifically for R410A refrigerant.

General Tools List

Lists general tools that can also be used with R410A systems.

Product Summary

Outdoor Unit Specifications

Details about the outdoor unit, including power supply and capacity.

Connectable Indoor Units

Lists types of indoor units that can be connected to the outdoor unit.

Branching Joints and Headers

Information on branching joints and headers used in the system.

PMV Kit Details

Details about the PMV kit used in the air conditioner system.

Construction Views

Wiring Diagram

Parts Rating

Outdoor Unit Parts Rating

Specifications and ratings for the outdoor unit components.

Outdoor Inverter Parts Rating

Specifications and ratings for the outdoor inverter components.

Parts Layout in Outdoor Unit

Parts Layout in Inverter Assembly

Outdoor Inverter Circuit Board Details

Interface P.C. Board (MCC-1639)

Detailed diagram and connectivity of the interface P.C. board.

Inverter P.C. Board for Compressor (MCC-1655) IPDU

Refrigerant Piping Systematic Drawing

Control Outline

Pulse Motor Valve (PMV) Control

Details on the operation and control of the Pulse Motor Valve (PMV).

Outdoor Fan Control

Explains the control logic for the outdoor fan speed during cooling operation.

Heating Fan Control

Control logic for the outdoor fan speed during heating operation.

Capacity Control

How the compressor capacity is controlled based on indoor demands.

Refrigerant and Oil Recovery Control

Procedures for recovering refrigerant and oil during cooling and heating operations.

Defrosting Control

Details on the defrosting control mechanism and conditions.

Release Valve Control

SV2 Gas Balance Control

Function of SV2 for achieving gas balance during compressor shutdown.

SV2 High Pressure Release Control

Control function of SV2 to mitigate pressure rise during low-speed compressor operation.

SV2 Low Pressure Release Control

Function of SV2 to prevent rapid pressure fall during transient operation.

SV4 Low Pressure Release Control

Control function of SV4 for low-pressure protection.

Frequency Release Control

High Pressure Release Control

Function to correct compressor operation command and suppress high pressure rise.

IPDU Control Functions

Current Release Control

Control of inverter input current to prevent exceeding specified values.

Heat Sink Temperature Detection Control

IGBT overheat protection based on TH sensor detection.

Overcurrent Protection Control

Protection mechanism against abnormal current detected by the IPDU P.C. board.

Compressor Case Thermo Control

Control related to compressor case thermostat activation.

High Pressure SW Control

Control actions when the high pressure SW of an inverter compressor is activated.

Applied Controls for Outdoor Unit

Outdoor Fan High Static Pressure Shift

Adjusts outdoor fan speed for duct installation with high static pressure.

Priority Operation Mode Setting

Sets priority operation modes for better customer service.

Specific Outdoor Unit Controls

Optional P.C. Board Installation

Instructions for installing optional P.C. boards onto the interface P.C. board.

Outdoor Unit Interface P.C. Board Layout

Power Peak-Cut Control - Standard

Power Peak-Cut Control - Extended

Specialized Outdoor Unit Functions

Snowfall Fan Control

Enables outdoor fan operation based on snowfall detection.

External Master ON/OFF Control

Allows system start/stop control from the outdoor unit.

Night Operation (Sound Reduction) Control

Reduces system capacity and noise during specific periods.

Operation Mode and Error Outputs

Operation Mode Selection Control

Controls the operating mode (cooling/heating) via switches or jumper wires.

Indoor Unit Operation Intervention

How to change indoor unit operating modes using jumper wires.

Error and Operation Output Signals

Signals for system operation status and error occurrences.

Test Operation Procedures

Test Operation Procedure Summary

Outlines the steps for performing a test operation on the system.

Pre-Test Operation Checks

Verifies installation and wiring before initiating test operations.

Installation Checklist 1

Refrigerant Calculation Checklist 2

Main Power-On Checks

Address Setup Procedures

Address Setup Precautions

Important precautions to follow before starting the address setup procedure.

Address Setup and Check Procedure

Step-by-step guide for setting up and verifying unit addresses.

Address Setup Procedure 1

Procedure for setting addresses when controlling a single refrigerant line centrally.

Address Setup Procedure 2

Procedure for setting addresses when controlling multiple refrigerant lines centrally.

Central Control Address Setup

Switch Setting for Central Control

Manual Address Setting with Remote Controller

Changing Indoor Unit Addresses via Remote Controller

Resetting Unit Addresses

Handling Address-Undefined Indoor Units (Extension)

Post-Address Setup Checks with Central Control

Troubleshooting in Test Operation

Remote Controller Check Code Display

Troubleshooting steps when a check code appears on the remote controller.

Remote Controller Operation Issues

Operation Not Accepted with Check Code

Addresses issues when remote controller operations fail and check codes appear.

No Response Without Check Code Display

Troubleshoots lack of response and check codes on the outdoor unit's 7-segment display.

Unit Count Discrepancies After Address Setup

Test Operation Checks

Fan Check Procedure

Procedure for checking the operation of the indoor unit fan.

Cooling and Heating Test Operation Check

Operational Data Criteria

Suction/Discharge Temperature Differences

Criteria for normal temperature differences in cooling and heating operations.

Operating Power Current Criteria

Guidelines for acceptable operating power current values for outdoor units.

Cycle Status Criteria

Criteria for operating pressure and other cycle status indicators.

Refrigerant and Control Line Connection Check

Cooling Test Operation Function

Heating Test Operation Function

Batch Start/Stop Function

Individual Start/Stop Test Operation Function

Error Clearing Functions

Clearing Errors via Remote Controller

Steps to clear errors from the main remote controller and indoor units.

Error Clearing via Switches and Power Reset

Clearing Errors Using Outdoor Unit Switches

Procedures to clear errors using switches on the outdoor unit's interface P.C. board.

Clearing Errors by Resetting Power

Method to clear errors by resetting power to all units.

Remote Controller Distinction Function

Pulse Motor Valve (PMV) Control Functions

PMV Forced Open/Close (Indoor Unit)

Function to force PMV open or close for 2 minutes in indoor units.

PMV Forced Fixing (Outdoor Unit)

Function to force PMV opening degree adjustment in the outdoor unit.

Solenoid Valve Forced Operation

Outdoor Fan Operation Check

Manual Outside Temperature Sensor Adjustment

Troubleshooting Guide

Troubleshooting Overview

Provides an overview of troubleshooting procedures and necessary tools.

Troubleshooting Methodologies

Explains how to use displays and check codes to identify faults.

Indoor Unit Check Codes

Outdoor Unit Check Codes

Remote Controller Troubleshooting Information

Troubleshooting via Remote Controller Display

Guides troubleshooting using information displayed on the remote controller.

Reading Displayed Information

Explains how to interpret symbols and data shown on displays.

TCC-LINK Central Control Troubleshooting

Indoor Unit Indicator Troubleshooting (Wireless)

Other Indications Not Involving Check Codes

Check Codes and Locations

Check Codes Displayed on Remote/Outdoor Unit

Lists check codes and their corresponding locations and causes for troubleshooting.

Compressor Servicing Notes

Checking Inverter Output

Procedure for checking inverter output voltage to the compressor.

Checking Compressor Winding Resistance

Method for checking compressor winding and earth resistances.

Checking Outdoor Fan Motor

Procedure for checking the outdoor fan motor for faults and winding resistance.

Diagnosis Procedures for Check Codes

7-Segment Display Function

Checking Procedure for Abnormal Shutdown

Steps to check the 7-segment display following an abnormal unit shutdown.

Outdoor Unit System Information Display

Outdoor Unit Information Display

Outdoor Cycle Data Display

Indoor Unit Information Display

Outdoor EEPROM Error Code Display

How to display and interpret outdoor unit EEPROM error codes.

Sensor Characteristics

Outdoor Temperature Sensor Characteristics

Resistance values for TS, TE, TL, and TO sensors at various temperatures.

Outdoor TD Sensor Characteristics

Resistance values for the TD sensor at various temperatures.

Pressure Sensor Output Check

Outdoor Unit Pd Sensor Characteristics

Voltage and pressure data for the outdoor unit's Pd pressure sensor.

Outdoor Unit Ps Sensor Characteristics

Voltage and pressure data for the outdoor unit's Ps pressure sensor.

Indoor TA Sensor Characteristics

Resistance values for the Indoor TA sensor at various temperatures.

Outdoor Unit Parts Replacement Methods

Common Parts Replacement

Procedures for replacing common outdoor unit components like panels and motors.

P.C. Board Exchange Procedures

Interface P.C. Board Replacement

Step-by-step guide for replacing the interface P.C. board.

IPDU P.C. Board Replacement

Step-by-step guide for replacing the IPDU P.C. board.

Exploded Diagram and Parts List

Exploded Diagram and Parts List

Visual breakdown of the outdoor unit with a list of all parts and their references.

Warnings on Refrigerant Leakage

Check of Concentration Limit

Guidelines for preventing refrigerant concentration from exceeding set limits in rooms.

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