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Toshiba RAS-B18UFV-E User Manual

Toshiba RAS-B18UFV-E
127 pages
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R410A
FILE NO. SVM-10044
SERVICE MANUAL
RAS-18SAV2-E
SPLIT TYPE
Indoor Unit Outdoor Unit
<Console, Heat Pump Type> <Heat Pump Type>
RAS-B10UFV-E RAS-10SAV2-E
RAS-B13UFV-E RAS-13SAV2-E
RAS-B18UFV-E RAS-18SAV-E
April, 2010

Table of Contents

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Toshiba RAS-B18UFV-E Specifications

General IconGeneral
Energy Efficiency Ratio (EER)3.21
Seasonal Energy Efficiency Ratio (SEER)6.1
Coefficient of Performance (COP)3.61
Power Supply220-240V, 50Hz
RefrigerantR32
Noise Level (Outdoor)52 dB(A)
TypeSplit System
Outdoor Unit Dimensions (W x H x D)780 x 550 x 290 mm
Operating Temperature (Heating)-15 to 24°C
Cooling Capacity18000 BTU/h

Summary

1. Safety Precautions

General Safety Information

Explanations of indications, illustrated marks, and guidelines for public use.

New Refrigerant Air Conditioner Installation

Precautions for R410A refrigerant and its installation requirements.

General Safety Precautions and Warnings

DANGER, WARNING, and CAUTION statements regarding installation and servicing procedures.

Installation Reference Notes

Notes on heating operation, drainage difficulties, and handling sharp edges.

2. Specifications

Unit Specifications

Detailed technical specifications for indoor and outdoor units, including electrical characteristics.

Combined Multi-Split Outdoor Units

Information on outdoor units compatible with B**UFV-E series indoor units.

Operation Characteristic Curves

Graphs showing current vs. compressor speed for cooling and heating operations.

Capacity Variation Ratio by Temperature

Charts detailing capacity changes based on outdoor temperature for cooling and heating.

3. Refrigerant R410A

Safety During Installation and Servicing

Essential safety precautions when handling R410A refrigerant during installation and servicing.

Piping Installation Requirements

Guidelines for selecting and installing piping materials, joints, and their thicknesses.

Piping Material Processing

Procedures and precautions for cutting and preparing piping materials.

Flare Connecting Procedures and Precautions

Steps and considerations for connecting flare joints, including tightening torque.

Required Tools for R410A

List of tools specifically needed for R410A installation and their interchangeability.

Recharging of Refrigerant

Step-by-step procedure for recharging refrigerant, including cautions.

Pipe Brazing Materials

Types of brazing fillers and their applications for joining copper pipes.

Brazing Procedure and Precautions

Detailed steps for brazing pipes, including preventing oxidation and safety warnings.

4. Construction Views

Indoor Unit Construction

Diagrams showing the internal and external structure of the indoor unit.

Outdoor Unit Construction (RAS-10SAV2-E, RAS-13SAV2-E)

Dimensional drawings and views of the outdoor unit.

Outdoor Unit Construction (RAS-18SAV-E)

Dimensional drawings and views of the outdoor unit RAS-18SAV-E.

5. Wiring Diagram

Wiring Diagram (RAS-B10UFV-E / RAS-10SAV2-E, RAS-B13UFV-E / RAS-13SAV2-E)

Electrical wiring schematic for specific indoor and outdoor unit models.

Wiring Diagram (RAS-B18UFV-E / RAS-18SAV2-E)

Electrical wiring schematic for specific indoor and outdoor unit models.

6. Specifications of Electrical Parts

Indoor Unit Electrical Parts

List of electrical components and their specifications for the indoor unit.

Outdoor Unit Electrical Parts

List of electrical components and their specifications for the outdoor unit.

7. Refrigerant Cycle Diagram

Refrigerant Cycle Diagram (RAS-B10UFV-E / RAS-10SAV2-E, RAS-B13UFV-E / RAS-13SAV2-E)

Schematic illustrating the refrigerant flow and components for specific models.

Refrigerant Cycle Diagram (RAS-B18UFV-E / RAS-18SAV-E, RAS-B18UFV-E / RAS-18SAV2-E)

Schematic illustrating the refrigerant flow and components for specific models.

Operation Data

Table showing operational parameters (pressure, temperature, fan speed, compressor speed).

8. Control Block Diagram

Indoor Unit Control Block Diagram

Diagram showing the internal control logic and signal flow of the indoor unit.

Outdoor Unit Control Block Diagram

Diagram illustrating the control logic and components of the outdoor unit inverter assembly.

9. Operation Description

Outline of Air Conditioner Control

Overview of the air conditioner's control system, including indoor and outdoor unit roles.

Role of Indoor Unit Controller

Functions performed by the indoor unit controller.

Role of Outdoor Unit Controller

Functions performed by the outdoor unit controller.

Operation Description Details

List of detailed operational descriptions, from basic operation to specific modes.

Basic Operation Control Flow

Flowchart and data related to basic operation control of indoor and outdoor units.

Cooling/Heating Operation

Description of cooling and heating operation control logic.

AUTO Operation

Details on how the auto operation mode functions based on room temperature.

DRY Operation

Description of DRY operation, including temperature differences and fan speed control.

Indoor Fan Motor Control (Cooling Operation)

Explanation of indoor fan speed control in cooling mode, including symbols and table.

Indoor Fan Motor Control (Heating Operation)

Explanation of indoor fan speed control in heating mode, including figures and control logic.

Indoor Fan Air Flow Rate (Heating)

Table detailing indoor fan speeds and air flow rates for heating operation.

Outdoor Fan Motor Control

Control logic for the outdoor fan motor based on temperature and compressor speed.

Outdoor Fan Speed (RPM)

Table showing outdoor fan speeds (RPM) for different models and conditions.

Capacity Control

How cooling/heating capacity is adjusted based on temperature differences and compressor revolution.

Current Release Control

Function to prevent compressor drive circuit from exceeding specified values.

Protective Control by Indoor Heat Exchanger Temperature

Control logic to prevent freezing (cooling) or overpressure (heating) based on heat exchanger temperature.

Defrost Control (Heating Operation)

Procedure for removing frost from the outdoor heat exchanger using 4-way valve reverse defrost.

Air Outlet Selection

How to change air outlet direction and cancel settings.

Lower Air Outlet Louver Control

How to open or close the lower louver and its operation during use.

Upper Air Outlet Louver Control

How to set and store the upper louver position, with diagrams showing angles.

ECO Operation

Description of the economic operation mode for cooling and heating.

Test Operation

Procedure to perform temporary cooling operation for testing.

Discharge Temperature Control

How compressor speed is controlled based on discharge temperature for error detection and protection.

Pulse Modulating Valve (P.M.V.) Control

Function of the P.M.V. in controlling refrigerant flow and its operation during different modes.

Self-Cleaning Function

Purpose and operation of the self-cleaning function to keep the indoor unit clean.

Self-Cleaning Operation Diagram

Diagram showing the operational states of the self-cleaning function.

Self-Cleaning Function Setting and Cancellation

Procedures to set and cancel the self-cleaning function.

Remote Control A/B Selection

How to set the remote control to operate a specific indoor unit in multi-unit installations.

QUIET Mode

Operation to reduce indoor fan speed for quieter performance.

COMFORT SLEEP Mode

Function to save energy and improve comfort during sleep.

Short Timer

How to use the short timer for immediate unit startup or testing.

One-Touch Comfort Operation

Fully automated operation based on regional preferences.

Hi-POWER Mode Operation

Operation to increase cooling or heating performance.

Filter Indicator and Reset

How the filter indicator works and how to reset it after cleaning.

Set Temperature Correction

How to adjust the set temperature to compensate for room temperature differences.

Outdoor Quiet Control

Function to reduce compressor revolution for quieter outdoor unit operation.

Outdoor Quiet Control Operation

How to set and cancel the outdoor quiet control.

Auto Restart Function

Function to automatically restart the unit after a power failure.

How to Set Auto Restart

Step-by-step guide to enable the auto restart function.

How to Cancel Auto Restart Function

Procedure to disable the auto restart function.

Power Failure During Timer Operation

How power failures affect timer operations.

Remote Control Functions

Overview of buttons and functions on the remote control.

Remote Control Operation

Basic operation modes like ONE-TOUCH, AUTO, COOL/HEAT.

Remote Control Operation Modes

Details on DRY, Hi-POWER, FLOOR WARMING, and ECO operations via remote control.

Remote Control Features

Description of PRESET, AUTO RESTART, QUIET, COMFORT SLEEP, and SLEEP TIMER operations.

Filter Reset

How to reset the filter indicator after cleaning.

Self-Cleaning Operation (Cool/Dry Only)

Explanation of the self-cleaning function for cooling and dry modes.

Operation and Performance Notes

General notes on operation, preheating, warm air control, defrosting, and sounds.

Troubleshooting

Table of common troubleshooting checks for unit operation issues.

Remote Control A-B Selection

Procedure to select remote control A or B for multi-unit installations.

Adjusting Unit Display Brightness

How to adjust the brightness of the indoor unit display panel.

Air Outlet Grille Change (Cooling)

How to change the air outlet grille setting during stable cooling operation.

Air Inlet Grille Maintenance

Instructions for cleaning the air inlet grille.

Remote Controller Display Indicators

Explanation of all indicators shown on the remote control display.

Indoor Unit Display and Operation Panel

Explanation of the indicators and buttons on the indoor unit's operation panel.

10. Installation Procedure

Installation Diagram of Indoor and Outdoor Units

Diagram showing placement and clearances for indoor and outdoor units.

Optional Installation Parts

List and description of optional parts for installation, like piping and insulation.

Accessory and Installation Parts

List of included accessories and installation parts such as remote control, batteries, and screws.

Installation/Servicing Tools

Comparison of new tools required for R410A and their changes from R22 models.

Indoor Unit Installation Place

Guidelines for selecting an appropriate location to install the indoor unit.

Cutting Hole and Mounting Installation Plate

Procedures for cutting holes and mounting the installation plate for the indoor unit.

Indoor Unit Installation Procedure

Steps for removing front panel, air inlet grille, and wiring connections.

Drainage and Wiring Connection

Instructions for proper drain pipe routing and electrical wiring.

Concealed Installation Method

Special method for installing the indoor unit recessed into a wall.

Mounting Directly on Floor / Installation on Wall

Instructions for mounting the indoor unit directly on the floor or a wall.

Outdoor Unit Installation Place

Criteria for selecting an appropriate location for the outdoor unit.

Precautions for Snowfall and Cold Temperatures

Installation considerations for regions with snow and cold weather.

Refrigerant Piping Connection (Flaring)

Steps and specifications for flaring refrigerant pipes.

Outdoor Unit Water Draining

How to drain water from the outdoor unit using drain nipples and caps.

Evacuating Procedure

Steps for evacuating air and moisture from the refrigerant circuit.

Wiring Connection

Instructions for connecting electrical wires between indoor and outdoor units.

Electrical Work Precautions

Safety and wiring standards for electrical connections.

Gas Leak Test

Procedure to check for refrigerant gas leaks after installation.

Remote Control Selector Switch Setting

How to set the remote control selector switch for multi-unit operation.

Remote Control A-B Selection

Procedure for selecting remote control A or B for specific indoor units.

11. How to Diagnose the Trouble

General Troubleshooting Procedures

General procedures and precautions for diagnosing troubles.

Precautions When Handling New Inverter (3DV Inverter)

Safety warnings and precautions for working with the 3DV inverter.

High Voltage Safety Precautions

Warnings and procedures for safely handling high-voltage circuits and discharging capacitors.

Outdoor Unit Control Section Inspection

Notes and methods for inspecting the outdoor unit's control section, including capacitor discharging.

Initial Confirmation Steps

Checks for power supply, voltage, and normal program operations.

Non-Trouble Operations

Table describing normal operations that might be mistaken for troubles.

Primary Judgment Methods

Methods for diagnosing troubles, starting with LED flashing.

Indoor Unit LED Flashing Codes

Table of indoor unit LED flashing codes and their corresponding error descriptions.

Self-Diagnosis via Remote Controller (Check Codes)

How to perform self-diagnosis using the remote controller and check codes.

Service Mode Operation

Steps for entering and exiting the remote controller's service mode.

Troubleshooting Check Codes

Table detailing causes and actions for various block distinctions and check codes.

Troubleshooting Check Codes (Continued)

Continues the table of check codes, causes, and actions for outdoor unit and other errors.

Troubleshooting Check Codes (Continued)

Continues the table of check codes for compressor and 4-way valve errors.

Troubleshooting by Symptom

General approach to diagnosing issues based on observed symptoms.

Indoor Unit Power-On Issues

Troubleshooting steps for when the indoor unit does not turn on at all.

Indoor Fan Motor Operation Issues

Troubleshooting steps for when the indoor fan motor does not operate or operates incorrectly.

Indoor Fan Motor Auto-Rotation Cause and Check

Explanation of why the indoor fan motor might auto-rotate and how to check it.

Remote Control Troubleshooting

Flowchart for diagnosing issues related to the remote control and its communication.

Wiring Failure Diagnosis

Troubleshooting steps for issues related to interconnecting and serial signal wiring.

Troubleshooting Check Codes 1C and 1E

Diagnostic procedures for miswiring and discharge temperature/gas leak errors.

Outdoor Unit Diagnosis (Inverter Assembly)

Summarized diagnostic flow for the outdoor unit's inverter assembly.

Checking Main Parts

General procedures for checking main components.

Indoor Unit P.C. Board Check

Steps for inspecting the indoor unit's P.C. board for defects.

P.C. Board and Component Check Procedures

Detailed check procedures for fuses, power supply, indicators, compressor, and fan motor.

P.C. Board Layout

Diagram showing the layout of components on the P.C. board.

Sensor Characteristic Table

Table showing resistance values of various sensors at different temperatures.

Indoor Unit Parts Checking

Checking resistance values for indoor unit components like sensors, motors, and remote control.

Outdoor Unit Parts Checking

Checking resistance values for outdoor unit components like compressor, fan motor, and coils.

Checking Methods for Specific Parts

Detailed checking procedures for capacitors and diode blocks.

Judging Outdoor Fan Motor Condition

Steps to determine if the outdoor fan motor is good or bad, including resistance checks.

12. How to Replace the Main Parts

General Safety Warnings and Replacement Procedures

General safety warnings and procedures for replacing main parts.

Front Panel Replacement Procedure

Step-by-step guide to remove and replace the front panel of the indoor unit.

Electrical Parts Box (E-box) Replacement

Procedure for removing and replacing the electrical parts box (E-box) from the indoor unit.

Heat Exchanger Replacement

Procedure for removing and replacing the heat exchanger assembly.

Horizontal Louver Replacement

How to open and adjust the horizontal louver.

Louver Base Assembly Replacement

Procedure for removing and replacing the louver base assembly.

Bell Mouth and Drain Pan Replacement

How to remove and replace the bell mouth and drain pan.

Turbo Fan and Fan Motor Replacement

Steps to remove and replace the turbo fan and fan motor.

Fan Motor Replacement (Continued)

Continues the procedure for removing the fan motor, including flange nut and lead cover.

Microcomputer Replacement

Procedure for replacing the microcomputer and associated components.

Outdoor Unit Detachment and Attachment (RAS-10SAV2-E, RAS-13SAV2-E)

Steps for detaching and attaching the upper cabinet and valve cover of the outdoor unit.

Front Cabinet Replacement (RAS-10SAV2-E, RAS-13SAV2-E)

Procedure for removing and attaching the front cabinet of the outdoor unit.

Inverter Assembly Replacement (RAS-10SAV2-E, RAS-13SAV2-E)

Steps for replacing the inverter assembly, including safety precautions for high voltage.

Control Board Assembly Replacement

Procedure for disconnecting and replacing the control board assembly.

Side Cabinet Replacement (RAS-18SAV-E)

Steps to remove and replace the right and left side cabinets of the outdoor unit.

Fan Motor Replacement (RAS-18SAV-E)

Procedure for removing and replacing the fan motor, including flange nut and propeller.

Compressor Replacement (RAS-18SAV-E)

Detailed steps for removing and replacing the compressor, including refrigerant extraction and pipe disconnection.

Reactor Replacement (RAS-18SAV-E)

Procedure for removing and replacing the reactor.

Electronic Expansion Valve Coil Replacement

Steps to remove and attach the electronic expansion valve coil.

Fan Guard Replacement

Procedure for removing and attaching the fan guard.

Temperature Sensor Replacement (Outdoor Unit)

Instructions for installing TE, TS, TD, and TO sensors on the outdoor unit.

13. Exploded Views and Parts List

Indoor Unit (1) Exploded View and Parts List

Exploded view diagram of the indoor unit and its parts list.

Indoor Unit E-Part Exploded View and List

Exploded view diagram of the indoor unit's E-parts and their list.

Outdoor Unit Exploded View and Parts List (RAS-10,13SAV2-E)

Exploded view diagram of the outdoor unit and its parts list.

Outdoor Unit Exploded View and Parts List (RAS-18SAV2-E)

Exploded view diagram of the outdoor unit and its parts list.

P.C. Board Layout (RAS-10, 13SAV2-E)

Diagram showing the layout of components on the P.C. board for specific models.

P.C. Board Layout (RAS-18SAV2-E)

Diagram showing the layout of components on the P.C. board for a specific model.

P.C. Board Layout (RAS-18SAV-E)

Diagram showing the layout of components on the P.C. board for a specific model.

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