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Toshiba RAV-SM1103AT-E1 User Manual

Toshiba RAV-SM1103AT-E1
93 pages
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R410A
FILE NO. A11-016
SERVICE MANUAL
(SPLIT TYPE)
OUTDOOR UNIT
< DIGITAL INVERTER>
RAV-SM1103AT-E1
RAV-SM1403AT-E1
PRINTED IN JAPAN, Jan., 2012 ToMo

Table of Contents

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Toshiba RAV-SM1103AT-E1 Specifications

General IconGeneral
BrandToshiba
ModelRAV-SM1103AT-E1
CategoryAir Conditioner
LanguageEnglish

Summary

Definition of Qualified Installer or Qualified Service Person

Qualifications and Knowledge for Personnel

Describes qualifications and knowledge required for installers and service persons.

Protective Gear and Safety Marks

Protective Gear by Work Type

Specifies protective gear to be worn for different types of work.

Explanation of Safety Indications and Marks

Defines danger, warning, caution indications and illustrated safety marks.

Warning Labels on the Air Conditioner Unit

Confirmation of Warning Labels

Details warning labels on the main unit and their descriptions.

Precaution for Safety

DANGER Precautions

Critical safety warnings including electrical shock and discharge procedures.

WARNING Precautions

General warnings for installation, servicing, and electrical work.

General Safety Guidelines

Covers electrical safety, grounding, parts usage, and environmental awareness.

Refrigerant Safety and Handling

Precautions regarding refrigerant R410A, assembly, insulation, ventilation, and leaks.

Post-Repair Checks and Installation Safety

Procedures for checks after repair, operating with valves closed, and installation safety.

Relocation and Disposal

Relocation Procedures

Guidelines for relocating the air conditioner unit.

Disposal of Air Conditioners

Instructions for proper disposal of the product.

REFRIGERANT R410A

Safety Cautions for R410A

Highlights safety concerns related to the new R410A refrigerant.

R410A Installation and Service Cautions

Specific precautions for installation and servicing with R410A.

R410A Piping Materials

Details requirements for copper pipes and joints used with R410A.

Tools for R410A and General Tools

Required Tools for R410A

Lists tools exclusively for R410A and their interchangeability.

General Tools for R410A and R22

Lists conventional tools that can be used with R410A.

SPECIFICATIONS

Outdoor Unit Specifications

Technical specifications for the outdoor unit, including dimensions, weight, and performance.

Operation Characteristic Curves

Current vs. Compressor Speed Curves

Graphs showing current draw relative to compressor speed for cooling and heating.

Capacity Variation Ratio by Temperature

Graphs illustrating capacity variation based on outdoor temperature.

CONSTRUCTION VIEWS (EXTERNAL VIEWS)

Outdoor Unit Dimensions and Features

Detailed external views with dimensions, ports, and service space requirements.

REFRIGERATING CYCLE DIAGRAM

Refrigerant Flow and Component Layout

Diagram showing the path of refrigerant and the location of major components.

WIRING DIAGRAM

Electrical Schematics and Component Labels

Wiring diagram for the outdoor control P.C. board with component identification.

SPECIFICATIONS OF ELECTRIC PARTS

List of Electrical Components and Types

Detailed table of electrical parts, their types, and specifications.

REFRIGERANT R410A

Safety During Installation/Servicing

Safety precautions for handling R410A during installation and servicing.

Refrigerant Piping Installation

Guidelines for installing refrigerant piping, including materials and joints.

Flare Connecting Procedures and Precautions

Flare Nut and Seal Surface Connection

Procedures and precautions for connecting flare nuts and seal surfaces.

R410A Flare Tightening Torque

Reference values for tightening torque of flare connections for R410A.

Recharging of Refrigerant

Steps for Refrigerant Recharging

Step-by-step guide for recharging refrigerant, including equipment and procedures.

Brazing of Pipes

Materials and Flux for Brazing

Details on materials and flux used for brazing pipes.

Brazing Procedures and Precautions

Brazing Method to Prevent Oxidation

Technique for brazing while preventing oxidation using nitrogen gas.

Instructions for Re-use Piping of R22 or R407C

Conditions for Reusing Existing Pipes

Basic conditions and restricted cases for reusing existing refrigerant pipes.

Curing of Pipes

Methods for curing pipes when units are removed for extended periods.

Final Installation Checks

Checks for Existing Pipe Condition

Procedure for checking existing pipes before reuse, including flare machining.

Handling of Existing Pipe

Cautions for Using Existing Pipe

Guidelines and cautions for reusing existing pipes, including wall thickness requirements.

CIRCUIT CONFIGURATION AND CONTROL SPECIFICATIONS

Outdoor Unit Control Circuit

Overview of the primary circuit board (MCC-1630) and its connections.

Outline of Main Controls

Pulse Modulating Valve (PMV) Control

Describes the control logic for the PMV based on temperature differences.

Discharge Temperature Release Control

How discharge temperature affects operation frequency and compressor stops.

Outdoor Fan Control

Cooling Fan Control Logic

Details how the outdoor fan speed is controlled based on sensors and frequency.

Heating Fan Control

Heating Fan Control Logic

Explains heating fan speed control based on TE, TO sensors and frequency.

Coil Heating Control

Function for heating the compressor to prevent refrigerant stagnation.

Control Functions Overview

Short Intermittent Operation Preventive Control

Protects the compressor from short cycling after startup.

High-Pressure Release Control

Restrains high pressure by controlling operation frequency.

Defrost Control

Operation sequence and conditions for defrosting the outdoor unit.

High-Pressure Switch Operation

Compressor Case Thermo Control

Compressor stop mechanism related to case temperature.

TROUBLESHOOTING

Summary of Troubleshooting

Initial checks and troubleshooting procedures for wired remote controllers.

Summary of Troubleshooting (Wireless)

Initial checks and troubleshooting procedures for wireless remote controllers.

Troubleshooting Check Codes

Outline of Judgment and Error Codes

Method for judging errors using lamp indications and check codes.

Troubleshooting Without Check Codes

Identifies issues that do not generate specific check codes.

Monitor Function of Remote Controller

Calling Sensor Temperature Display

Procedure to display sensor values and operating data via the remote controller.

Outdoor Unit Error Code List

Check Code List for Outdoor Unit Issues

Comprehensive list of outdoor unit error codes, their causes, and detection methods.

Indoor Unit Error Modes

Check Codes for Indoor Unit Errors

Table detailing error modes detected by the indoor unit.

Outdoor Unit Error Modes

Check Codes for Outdoor Unit Errors

Table detailing error modes detected by the outdoor unit.

Remote Controller and Central Controller Error Modes

Check Codes for Communication Errors

Lists error codes related to communication between controllers and units.

Error Display and LED Indicators

LED Display for Error Indication

Explains how LEDs on the outdoor PC board indicate errors.

Diagnostic Procedure for Check Codes

Outdoor Unit Diagnostic Procedures

Guides for diagnosing errors using LED displays and service switches.

Troubleshooting Flowcharts (E04)

E04 Error Troubleshooting Flowchart

Step-by-step troubleshooting for communication errors.

Troubleshooting Flowcharts (F04, F06, F07)

Sensor Error Troubleshooting (F04, F06, F07)

Flowcharts for diagnosing errors related to discharge and heat exchanger sensors.

Troubleshooting Flowcharts (F08, F12, F13, F15)

Sensor Error Troubleshooting (F08, F12, F13, F15)

Flowcharts for diagnosing errors related to outside air, suction, and miswired sensors.

Troubleshooting Flowcharts (F31, H01, H02)

EEPROM, Compressor Errors Troubleshooting

Flowcharts for EEPROM, compressor breakdown, and lock errors.

Troubleshooting Flowcharts (H03, L10, P03)

Circuit and Temp Error Troubleshooting

Flowcharts for current circuit, model setting, and discharge temp errors.

Troubleshooting Flowcharts (P04)

High Pressure System Error Troubleshooting

Flowchart for diagnosing high pressure switch and protective operation errors.

Troubleshooting Flowcharts (P05, P07, P15)

Power, Overheat, Leak Troubleshooting

Flowcharts for power supply, heat sink overheat, and gas leak detection.

Troubleshooting Flowcharts (P19)

4-Way Valve Error Troubleshooting

Flowchart for diagnosing 4-way valve reversal errors.

Troubleshooting Flowcharts (P20)

High Pressure Protection Troubleshooting

Flowchart for diagnosing high pressure protective operation.

Troubleshooting Flowcharts (P22)

Fan System Error Troubleshooting

Flowchart and method for diagnosing outdoor fan system errors.

Troubleshooting Flowcharts (P26, P29)

Compressor Drive and Position Errors

Flowcharts for short-circuit compressor drive and position detection errors.

Temperature Sensor Characteristics

Sensor Resistance vs. Temperature Tables

Tables and graphs showing resistance values for various temperature sensors.

Outdoor Unit Main Parts Inspection

Component Resistance Measurement Procedures

Procedures for measuring resistance of compressor, fan motor, and 4-way valve coil.

SETUP AT LOCAL SITE AND OTHERS

Calling Error History

Procedure to retrieve past error logs from the remote controller.

Group Control Operation

Explanation of controlling multiple indoor units as a group.

Indoor Unit Power-ON Sequence

Automatic Address Setup Sequence

Describes the sequence for automatic address setup when units are powered on.

Outdoor Unit Service Operations

Refrigerant Recovery Control

Method for performing refrigerant recovery operation using the outdoor unit.

Various Outdoor Unit Settings

Service Switch Settings

How to configure settings like existing pipes and power save using service switches.

Cooling-Only Setting

Enabling Cooling-Only Mode

Procedure to change the unit's setting to cooling-only mode.

Service Support Functions

LED Display Switching

How to switch the displayed information on the outdoor unit's LEDs.

Error Display Modes

Current and Latest Error Display

Explains how to view current and historical errors via LED indicators.

Sensor and Operation Value Display

Displaying Sensor and Operational Data

Shows how to view sensor readings, current, and compressor frequency.

Special Maintenance Operations

Maintenance Check Operations via Service Switches

Procedures for special operations like refrigerant recovery and fan testing.

Applicable Outdoor Unit Controls

Optional Control Kit Functions

Details on controls enabled by the application control kit.

ADDRESS SETUP

Address Setup Procedure

Step-by-step guide for setting addresses for indoor and outdoor units.

Address Setup and Group Control

System Configuration and Terminology

Explains system configurations (single, twin, group) and terminology.

Automatic Address Examples

Examples of Automatic Address Setup

Illustrates automatic address setup for various system configurations.

Remote Controller Wiring and Manual Address Setup

Remote Controller Wiring Diagram

Shows wiring connections for remote controllers in single and twin systems.

Manual Address Setup via Remote Controller

Instructions for manually setting addresses using the remote controller.

Confirmation of Indoor Unit Address

Confirming Indoor Unit Position by Address

Procedure to check the recognized indoor unit addresses.

Indoor Unit Body Address Confirmation and Maintenance

Confirming Indoor Unit Position by Address (Group)

How to check unit positions in group control and maintenance checks.

REPLACEMENT OF THE SERVICE P.C. BOARD MCC-1630

P.C. Board Removal and Installation

Steps for removing and installing the service P.C. board, including jumper wire settings.

HOW TO EXCHANGE COMPRESSOR

Compressor Exchange Procedure Outline

Overview of the steps involved in exchanging the compressor.

DETACHMENTS

Common Procedure for Detachment/Attachment

General steps for disassembling and assembling unit parts, with safety cautions.

Discharge Port Cabinet Removal

Procedure for detaching and attaching the discharge port cabinet.

Inverter Assembly Removal

Steps for removing and installing the inverter assembly.

Outdoor Unit Control P.C. Board Removal

Procedure for removing and installing the outdoor unit control P.C. board.

Fan Motor Removal and Installation

Steps for removing and installing the fan motor.

Compressor Removal Procedure

Detailed steps for removing the compressor.

PMV Coil and Reactor Removal

Procedures for removing the PMV coil and reactor.

Fan Guard Removal and Installation

Steps for removing and installing the fan guard.

EXPLODED VIEWS AND PARTS LIST

Exploded View of Outdoor Unit Components

Diagram showing the assembly of outdoor unit parts with reference numbers.

Outdoor Unit Parts List

Table listing part numbers, descriptions, and quantities for the outdoor unit.

Inverter Assembly Parts List

List of parts specific to the inverter assembly.

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