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Toyota 62-8FDF15 User Manual

Toyota 62-8FDF15
392 pages
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Operators Manual en
Manual del operador es
Manuel de l’opérateur fr
Fahrerhanduch de
Gebruikershandleiding nl
Publication No A5028-0EA05 PRINTED IN FRANCE
English
Spanish
French
German
Dutch
013010-G
02-8FGF15,18,20,25,30
02-8FDF15,18,20,25,30
32-8FGF15,18,20,25,30
62-8FDF15,18,20,25,30
52-8FDF20,25,30
02-8FGKF20
02-8FDKF20
02-8FGJF35
02-8FDJF35
52-8FDJF35
32-8FGJF35
TOYOTA Material Handling Europe

Table of Contents

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Toyota 62-8FDF15 Specifications

General IconGeneral
Model62-8FDF15
Load Capacity1500 kg
Engine Power36.8 kW
Load Center Distance500 mm
Power SourceInternal Combustion
Battery Voltage48 V
Overall Width1150 mm

Summary

OPERATOR'S MANUAL

Note to Operators and Supervisors

Essential information for operators and supervisors regarding safe and correct operation.

Before Initial Operation Guidelines

Key procedures and safety points to follow before operating the vehicle for the first time.

SAS System Safety and Features

SAS System Features Explained

Details the functionalities of Active Control Rear Stabilizer and Automatic Forks Leveling.

Advanced Forklift Control Systems

SAS System Failure and Emergency Actions

Guides on identifying SAS failures and the necessary emergency responses.

Operator Presence Sensing (OPS) System

OPS System Operation and Warnings

Explains OPS functionality, warnings, and system malfunctions.

OPS Functions: Travel and Load Handling

Details how OPS affects travel and load handling operations based on operator presence.

OPS Warnings and Speed Control Systems

Auto Speed Control Functions Overview

Introduces auto speed control, including load height/weight limits and acceleration control.

Warning Labels Explained

Warning Label Structure: Signal Words, Colors, Pictographs

Breaks down warning labels into signal words, colors, pictographs, and text components.

Forklift Components and Controls Overview

Driving Controls and Instrument Panel Layout

Identifies and labels all levers, pedals, and switches for operating the forklift.

Forklift Instruments and Indicators

Combination Meter Functions and Gauges

Explains the various gauges and warning lamps in the combination meter.

Warning Lamp Check and Hour Meter Diagnosis

Guides on checking warning lamps and using the hour meter for diagnosis.

Diagnostic, Safety, and Brake Indicators

Diagnosis Lamp and OK Monitor Functionality

Explains the diagnosis lamp for system abnormalities and the OK monitor for system checks.

Coolant, Air Cleaner, and Multifunction Display

Multifunction Display System Overview

Introduces the optional multifunction display and its main components.

Display Screen Operation and Modes

Display Screen Modes and Navigation

Describes switching between digital speed, ODO/TRIP, and maintenance hour meter displays.

Load Meter and Error Display Information

Load Meter Functionality and Usage

Explains how to use the load meter to display the weight of the handled load.

Load Meter and Diagnosis Error Displays

Covers error displays for load meter malfunctions and general diagnosis indicators.

Speed Control Indicators and Warnings

Low Speed & Auto Speed Control Indicators

Explains indicators for low speed settings and auto speed control functions.

Function On/Off & Parking Brake Warnings

Details indicators for function status and parking brake warnings.

Speed Alarms and Setting Menu Navigation

Over-Speed Alarm System

Explains the audible and visual alarm for exceeding set traveling speeds.

Speed Setting Configuration Screens

Switches and Levers for Operation

Mast Tilting and Fork Leveling Controls

Automatic Forks Leveling Control Function

Explains the automatic stopping of forks at horizontal position during tilting.

Fork Leveling, Load Meter, and Attachments

Fork Leveling, Load Meter, and Attachment Controls

Body Components and Operator Safety

Operator's Seat and Restraint System

Covers the operator's seat, seat belt, and safety precautions for sitting and adjustment.

Seat Adjustments and Safety Features

Seat Belt Fastening and Adjustment

Guides on how to fasten, adjust, and use the seat belt for safety.

Seat Belt Safety and Adjustment Procedures

Seat Belt Safety Warnings and Tipover Precautions

Emphasizes wearing seat belts to prevent injury or death during tip-overs.

Cabin Systems: Heater, Defroster, and DPF

Toyota DPF-II System Handling and Cautions

Introduces the DPF system, its function, and cautions during operation.

DPF System: Display and Regeneration

DPF System Display Indicators Explained

Explains the meaning of trapping, alarm, and regeneration indicator lamps.

DPF Regeneration Method and Safety Cautions

Details the procedure for DPF regeneration and important safety cautions.

DPF Regeneration Operation Procedure

DPF Regeneration Operation Steps

Provides step-by-step instructions for operating the DPF regeneration process.

Soot Combustion Interruption Warning

Explains how to interrupt soot combustion and the implications.

DPF AC Cable and Pre-Operation Checks

Pre-Operation Checks and Walk Around Inspection

Outlines essential pre-operation checks and a walk-around inspection procedure.

Vehicle Inspection Procedures

Engine Compartment Fluid Level Checks

Engine Oil and Brake Fluid Management

Pedal and System Inspections

Operational System Checks

Engine, Load Handling, and Steering System Checks

Pre-Garaging and Weekly Maintenance Tasks

Weekly Maintenance Inspection Items

Introduces weekly inspection items and the importance of thorough checks.

Self-Servicing: Tire Changes and Jacking

Name Plate Interpretation and Lubrication Chart

Comprehensive Lubrication Chart

Provides a detailed chart indicating lubrication points and service intervals.

Periodic Maintenance and Genuine Parts Policy

Periodic Maintenance Schedule Overview

Outlines the schedule for periodic inspections and maintenance based on operating hours.

Periodic Replacement Table for Parts

Lists parts and their recommended replacement intervals based on operating hours.

Importance of Using Toyota Genuine Parts

Emphasizes the benefits of using genuine Toyota parts for performance, durability, and safety.

Detailed Periodic Maintenance Schedule

Engine and Emission System Maintenance

Details inspection and maintenance items for the engine and exhaust emission control system.

Power Transmission System Maintenance

Covers inspection and maintenance for differential, torque converter, and propeller shaft.

Running Equipment Maintenance (Wheels, Brakes, Load System)

Outlines maintenance for wheels, brakes, forks, mast, chain, and attachments.

System-Specific Periodic Maintenance Schedules

Steering, Braking, Hydraulic, and Electrical Systems Maintenance

Details maintenance for steering, braking, hydraulic, electrical systems, and related components.

Safety Devices, OPS, and SAS System Maintenance

Covers maintenance for safety devices, OPS, and SAS systems.

Component Maintenance Schedules

SAS, Instrument, and Horn System Maintenance

Covers maintenance for SAS, instruments, horn, and back-up buzzer systems.

Final Component Maintenance Checks

OPS, Seat, Body, and Cabin Maintenance

Outlines maintenance checks for OPS, seat, body, cabin, and mirrors.

Service Data and Lubricant Specifications

Lubricant Capacities and Types Guide

Lists required lubricant types and capacities for different forklift models and components.

LPG Device Components and Operation

Fuel Switch and LPG Warning System Operation

Explains the fuel switch operation and the LPG fuel warning system.

LPG Tank and Related Parts Diagram

Operating LPG-Powered Forklifts

Starting the Engine (LPG & Gasoline/LPG Models)

Provides step-by-step instructions for starting the engine on LPG and dual-fuel models.

LPG Forklift Parking and Tank Handling

Changing the LPG Tank Safely

Provides crucial safety instructions and procedures for changing the LPG tank.

Engine Hood Operation and LPG Tank Removal

LPG Tank Removal Process

Details the steps and safety precautions for removing the LPG tank.

LPG Tank Installation and Safety Precautions

Installing the LPG Tank Safely

Provides instructions for safely installing the LPG tank and checking for leaks.

Important LPG Properties and Safety Measures

Explains LPG properties and strict safety measures for handling and operation.

Regulator Servicing and LPG Forklift Inspections

Other Options: LPG Refillable Tank System

Engine Cut-Off Timer and Car Radio Systems

Engine Cut-Off Timer System Functionality

Explains the engine cut-off timer system and its functions.

Timer Settings and Fork Length Recommendations

Special Models: Toyota Wireless Information System (T.W.I.S.)

T.W.I.S. Safety Precautions and Risks

Outlines critical safety guidelines for using the T.W.I.S. system, including risks of interference and explosion.

Truck Operation and Optimax Specifications

Optimax Automatic Lift Control (ALC) System

Describes the Optimax ALC system for proportional engine speed control with lift/tilt levers.

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