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Toyota 62-8FDF30 User Manual

Toyota 62-8FDF30
392 pages
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Operators Manual en
Manual del operador es
Manuel de l’opérateur fr
Fahrerhanduch de
Gebruikershandleiding nl
Publication No A5028-0EA05 PRINTED IN FRANCE
English
Spanish
French
German
Dutch
013010-G
02-8FGF15,18,20,25,30
02-8FDF15,18,20,25,30
32-8FGF15,18,20,25,30
62-8FDF15,18,20,25,30
52-8FDF20,25,30
02-8FGKF20
02-8FDKF20
02-8FGJF35
02-8FDJF35
52-8FDJF35
32-8FGJF35
TOYOTA Material Handling Europe

Table of Contents

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Toyota 62-8FDF30 Specifications

General IconGeneral
Model62-8FDF30
Fuel TypeDiesel
Rated Capacity3000 kg
Load Capacity3000 kg
Tire TypePneumatic
CategoryForklift
Lift Height3000 mm
Mast Type2-Stage, 3-Stage
Turning Radius2400 mm

Summary

Before Initial Operation Guidelines

Acquire Thorough Knowledge of Vehicle

Understand vehicle operation, components, safety devices, and caution plates.

Pre-Operation and Periodic Maintenance

Perform pre-operation checks and periodic maintenance to prevent malfunctions and ensure safety.

SAS Model Precautions and Features

SAS System Features Overview

Describes features of SAS models like active rear stabilizer and automatic forks leveling.

Active Mast Front Tilt Angle Control

Explains active mast front tilt angle control, its limits, and associated cautions.

Advanced SAS and OPS System Functions

OPS System Operation and Warnings

Details the Operator Presence Sensing system, its functions, and warnings.

OPS System and Speed Control Functions

OPS for Travel and Load Handling

Explains OPS functions for travel and load handling, including warnings.

Auto Speed Control System

Covers optional auto speed control, speed limits, and preventing sudden starts.

Speed Control Features and Caution Plates

Warning Labels Explained

Signal Words, Colors, and Pictographs

Explains signal words, their colors, and the meaning of pictographs on labels.

Warning Label Text Explanations

Describes the meaning of explanatory text used on warning labels.

Forklift Components and Controls

Driving Controls and Instrument Panel

Identifies and illustrates all driving controls and instrument panel elements.

Instruments and Indicators

Combination Meter Layout

Describes the arrangement of meters and warning lamps in the combination meter.

Dashboard Warning Lamps and Monitors

Diagnosis Lamp Functionality

Explains the diagnosis lamp's behavior, indicating system abnormalities.

Multifunction Display System

Load Meter and Sensor Information

Load Meter Sensor Error Display

Details the display indication for load meter sensor malfunctions.

Speed Control Indicators and Warnings

Speed Alarm and Setting Menus

Multifunction Display Settings

Vehicle Switches and Levers

Ignition Switch Operation

Explains the function and positions of the ignition switch for starting and operation.

Control Levers and Horn Operation

Control Lever for Travel Direction

Explains how to use the control lever for forward, reverse, and neutral positions.

Lift Lever and Associated Controls

Lift Lever Operation for Forks

Details how to raise and lower forks, adjusting speed with levers and accelerator.

Mast Tilt Control Functions

Tilt Lever Operation

Explains how to tilt the mast forward and backward, adjusting speed.

Automatic Forks Leveling Control

Automatically stops forks horizontally when tilting mast, with specific conditions.

Fork Leveling, Load Meter, and Attachments

Attachment and Lift Controls

Joy Stick Control Lever

Lever for shifting between forward/reverse, speed adjusted by accelerator.

Lift Tilt Lever Operation

Controls lift and tilt functions, with proportional engine speed.

Steering Wheel and Pedal Adjustments

Operator's Seat and Restraint System

Seat Belt and Fabric Seat Adjustments

Seat Belt Fastening Instructions

Instructions on how to fasten and secure the seat belt.

Seat Belt Usage and Safety Warnings

Seat Belt Fastening and Adjustment

Detailed instructions for fastening and adjusting the seat belt.

Seat Belt Safety Warnings

Emphasizes wearing the seat belt to prevent injury or death in a tipover.

Engine Hood Operation Procedures

Engine Hood Operation (Mini/Joy Stick Models)

Cabin Heating, Defrosting, and DPF System

Toyota DPF-II System Handling

Explains the Diesel Particulate Filter system, its function, and regeneration.

DPF-II System Operation and Regeneration

DPF System Display Indicators

Explains the meaning of trapping, alarm, and regeneration indicator lamps.

DPF Regeneration Procedure

Details the steps and cautions for performing DPF regeneration.

DPF Regeneration Process Details

DPF Regeneration Steps Guide

Step-by-step guide for the regeneration operation, including cautions.

DPF AC Cable and Pre-Operation Checks

Pre-Operation Checks List

Essential checks before operation to ensure safety and proper function.

Fluid Level Checks and Inspections

Fluid Additions and Brake System Checks

Brake, OPS, Instrument, and Fuel Checks

Parking Brake Inspection

Ensures the parking brake is functioning correctly when engaged and released.

Fuel Level Check and System Operation

Comprehensive Vehicle System Checks

Engine and Load Handling System Checks

Checks engine condition, load handling, and lever operations.

Brake Effectiveness and Steering Checks

Ensures brakes work evenly, steering is smooth, and SAS is functional.

SAS System and Diagnosis Lamp Inspection

Verifies SAS system function and checks diagnosis lamp indicators.

Vehicle Preparation and Weekly Maintenance

Weekly Maintenance Items

Lists key items to inspect weekly, in addition to pre-operation checks.

Self Servicing Procedures

Fuel System and Battery Maintenance

Name Plate and Lubrication Guide

Lubrication Chart

A detailed chart specifying lubrication points and intervals for maintenance.

Periodic Maintenance Schedule

Periodic Maintenance Intervals

Outlines the schedule for daily, weekly, and periodic inspections based on hours/months.

Periodic Replacement Table

Lists parts and their recommended replacement intervals for maintenance.

Wheel and Tire Specifications

Vehicle Dimensions and Specifications

LPG Device Components and Switches

Operating LPG-Powered Forklifts

Starting the LPG Engine

Step-by-step guide to starting the LPG or gasoline engine.

Changing and Servicing LPG Tank

Changing the LPG Tank Procedure

Safety precautions and procedures for replacing the LPG tank.

LPG Tank Removal and Installation

Removing the LPG Tank Safely

Steps for safely removing the LPG tank.

Installing the LPG Tank Safely

Steps for safely installing the LPG tank.

LPG Safety and Handling Information

LPG Safety Precautions

Crucial safety rules for operating LPG forklifts to avoid hazards.

Regulator Servicing and LPG Forklift Inspection

LPG Forklift Inspection Schedule

Lists monthly and quarterly inspection items for LPG forklifts.

Lubricants and Coolants

Engine Cut-Off Timer and Car Radio

Engine Cut-Off Timer System

Explains the timer system that stops functions after driver absence.

OptiMax Specifications and Truck Operation

Automatic Lift Control (A.L.C.)

Explains A.L.C. for proportional engine speed control with lift/tilt levers.

Starting and Stopping the Truck

Procedures for starting the engine using the PIN code and stopping the truck.

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