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Toyota 6HBW30 User Manual

Toyota 6HBW30
46 pages
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Pallet Trucks
6HBW30
27,000 and up
6HBE30
27,000 and up
6HBE40
27,000 and up
6HBC30
27,000 and up
6HBC40
27,000 and up
6TB50
27,000 and up
SERVICE MANUAL
00700-CL390-04 Issued: 2 February 2004
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Toyota 6HBW30 Specifications

General IconGeneral
Model6HBW30
CategoryForklifts
Power SourceElectric
Battery Voltage48 V
TypeElectric
Weight9, 920 lbs (4500 kg)
Load Center24 inches (600 mm)
Overall Length2400 mm
Overall Width47.2 inches (1200 mm)
Travel Speed (no load)14 km/h
Lift Speed (full load)0.5 m/s
Lift Speed (no load)0.6 m/s
Lowering Speed (full load)0.5 m/s

Summary

Section 1. How to Use This Manual

Map of the Manual

Visual guide to the manual's structure and content.

Manual Design

Explains the manual's format, objectives, and structure.

START Page

The entry point for navigating the manual based on user needs.

Section 2. Safety

Definitions

Explains safety reminder symbols (Warning, Caution).

General Safety

Provides essential safety rules for operating and working on the truck.

Battery Safety

Details hazards and precautions related to battery handling and charging.

Jacking Safety

Procedures and precautions for safely jacking the truck.

Fork Section

Instructions for blocking the fork section when jacking.

Tractor

Instructions for jacking the tractor section of the truck.

Tie-down for Transport

Steps for securing the pallet truck for transportation.

Towing

Procedures for safely towing the pallet truck.

Welding Safety

Safety precautions and procedures for welding operations on the truck.

Section 3. Systems Overview

Truck Model Identification

Illustrates and identifies different pallet truck models.

Vehicle Specifications

Lists technical specifications for various pallet truck models.

General System Data

Provides a diagram of key truck components and their locations.

Special Tools

Describes the optional Programmable Maintenance Tool (PMT).

Theory of Operation

Explains the principles of operation for key truck systems.

Lift/Lower

Details how the hydraulic lift and lower system functions.

Directional/Speed Control

Explains how direction and speed are controlled on the truck.

Motor Controller

Outlines the basic functions and operations of the motor controller.

Emergency Reverse

Describes the function of the emergency reverse system.

Strip Curtain Bypass

Explains the function of the strip curtain bypass feature.

Manual Coast Mode

Details the manual coast mode for walking alongside the truck.

Section 4. Scheduled Maintenance

Introduction

Introduces the importance of a scheduled maintenance program.

Maintenance Guidelines

Explains the benefits and scope of scheduled maintenance.

General Truck Operation

Outlines checks to perform during general truck operation.

Perform Daily or Every Eight (8) Operating Hours

Lists daily or 8-hour operational checks for various truck components.

Perform Every Two Months or 250 Operating Hours

Details checks required every two months or 250 operating hours.

Perform Annually or Every 1500 Operating Hours

Outlines annual or 1500-hour maintenance tasks.

Lubrication Points

Illustrates lubrication points on the truck with diagrams.

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