EasyManua.ls Logo

Toyota 62-8FDF25 User Manual

Toyota 62-8FDF25
392 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Operators Manual en
Manual del operador es
Manuel de l’opérateur fr
Fahrerhanduch de
Gebruikershandleiding nl
Publication No A5028-0EA05 PRINTED IN FRANCE
English
Spanish
French
German
Dutch
013010-G
02-8FGF15,18,20,25,30
02-8FDF15,18,20,25,30
32-8FGF15,18,20,25,30
62-8FDF15,18,20,25,30
52-8FDF20,25,30
02-8FGKF20
02-8FDKF20
02-8FGJF35
02-8FDJF35
52-8FDJF35
32-8FGJF35
TOYOTA Material Handling Europe

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Toyota 62-8FDF25 and is the answer not in the manual?

Toyota 62-8FDF25 Specifications

General IconGeneral
Model62-8FDF25
CategoryForklifts
Power SourceDiesel
Rated Load Capacity2500 kg
Lift Height3000 mm
Tire TypePneumatic
Fork Length1070 mm
Overall Width1150 mm

Summary

Before Initial Operation Safety

General Operation and Safety Guidelines

Essential guidelines for safe and correct operation, including reading the manual and acquiring thorough knowledge of the vehicle.

Vehicle Handling and Pre-Operation Checks

Recommendations for correct handling of new vehicles, pre-operation checks, and safe driving practices.

SAS System Features and Precautions

Precautions for SAS System Operation

Important safety notes and operational considerations when using vehicles equipped with the SAS system.

SAS System Functional Descriptions

Explanation of Active Control Rear Stabilizer, Automatic Forks Leveling, and Active Mast Front Tilt.

Advanced Forklift Control Systems

SAS/OPS System Malfunctions and Emergency Actions

How to identify SAS/OPS malfunctions and the emergency actions required.

Operator Presence Sensing (OPS) System Functions

Detailed explanation of the OPS system's operation for travel and load handling.

Vehicle Monitoring and Speed Control

Auto Speed Control Functions and Settings

Description of speed limiting, acceleration control, low speed setting, and over-speed alarm.

Forklift Major Components and Controls

Main Components Identification

Diagram and list identifying the primary structural and functional parts of the forklift.

Driving Controls and Instrument Panel Layout

Diagram and list of all driving controls, levers, pedals, and instrument panel elements.

Instrument Cluster and Indicators

Combination Meter Overview and Warning Lamps

Description of the meters and warning lamps within the combination meter assembly.

System Status Indicators

Diagnosis Lamp and OK Monitor Functionality

Information on the diagnosis lamp for system abnormalities and the OK monitor function.

Brake and System Warning Lamps

Diagnosis Lamp Interpretation and Action

How the diagnosis lamp indicates system abnormalities and what to do when it activates.

Load Meter and System Indicators

Speed Setting and Brake Warnings

Ignition Switch and Lighting Controls

Ignition Switch Operation and Safety

Details on operating the ignition switch for starting, running, and stopping the engine.

Lever and Horn Controls

Lift Controls and Key Interlock

Mini Lever Controls and Fork Leveling

Advanced Fork Control Systems

Operator Compartment Components

Operator's Seat and Safety Switch

Information on the operator's seat, its adjustment, and the importance of the seat switch.

Operator Restraint System and Seat Belt

Explanation of the seat belt system and the importance of wearing it for operator safety.

Seat Belt and Fabric Seat Adjustments

Seat Belt Fastening and Disconnecting Procedures

How to properly fasten and disconnect the seat belt for secure operation.

Seat Belt Safety and Fabric Seat Details

Seat Belt Safety Warnings and Tipover Actions

Reinforcement of seat belt usage, safety warnings, and actions during a tipover.

General Export Seat and Engine Hood

General Export Seat Adjustments and Seat Belt Safety

How to adjust the general export seat and use the seat belt, with safety warnings.

Engine Hood, Forks, and Draw Bar

Heater, Defroster, and DPF System

Toyota DPF-II System Overview

Overview of the Diesel Particulate Filter system, its function, and regeneration.

DPF System Indicators and Regeneration Safety

DPF-II System Display Indicators Explained

Explanation of the trapping, alarm, and regeneration indicator lamps on the DPF system.

Engine Start and DPF Regeneration Safety Precautions

Procedures and safety precautions for starting the engine and initiating DPF regeneration.

DPF Regeneration Operation

DPF Regeneration Operation Steps and Indicators

Step-by-step guide for performing the DPF regeneration process, including indicator checks.

DPF AC Cable and Inspections

Pre-Operation and Walk-Around Inspection Procedures

Essential pre-operation checks and walk-around inspection procedures for vehicle safety.

Vehicle Inspection Procedures

Engine Fluid Level Checks

Engine Oil and Brake System Checks

Brake Fluid and Pedal Inspections

Checking brake fluid level and performing brake pedal play and floor clearance inspections.

Brake, OPS, Instrument, and Fuel Checks

Engine, Load Handling, and Steering Inspections

Engine, Load Handling, and Steering System Checks

Inspecting engine condition, load handling system, clutch, brakes, and steering.

SAS System Inspection and Safety Precautions

How to inspect the SAS system for proper function and safety precautions.

Self-Servicing and Weekly Maintenance

Tire Changing and Maintenance

Tire Changing Safety and Procedures

Safety precautions and steps for changing front and rear wheels and tires.

Fuel System and Battery Maintenance

Name Plate and Lubrication Chart

Lubrication Chart and Service Intervals

Reference chart detailing lubrication points, types, and service intervals.

Periodic Maintenance Schedule

Periodic Maintenance Overview and Intervals

Explanation of the necessity of periodic maintenance and recommended inspection intervals.

Periodic Replacement Table for Parts

Table outlining replacement intervals for various forklift parts and fluids.

Detailed Periodic Maintenance Schedule (Engine & Fuel)

Engine and Blow-by Gas Reduction Device Maintenance

Maintenance schedule for engine components and blow-by gas system.

Cooling System and Brake System Maintenance

Braking System and Load Handling System Maintenance

Periodic checks for braking system, load handling system, and steering.

Hydraulic, Steering, and Safety Device Maintenance

Service Data: Adjustment Values

Adjustment Value Table: Engine and Torque Converter

Table of adjustment values for engine parameters like fan belt tension, spark plug gap, and idling speed.

Service Data: Lubricants and Engine Specs

Lubricant Capacities and Types

Table detailing lubricant capacities and recommended types for various forklift systems.

LPG Device Components and Fuel Switch

Fuel Switch Operation

How to operate the fuel switch for selecting LPG or gasoline fuel sources.

Operating LPG Forklifts

Starting the Engine (LPG/Gasoline Models)

Procedures for starting the engine on LPG and gasoline-powered forklifts.

LPG Tank Operations

LPG Tank Changing Procedure

Safety precautions and steps for changing the LPG tank, emphasizing fire prevention.

LPG Tank Removal and Installation

Engine Hood Closing and LPG Tank Removal

Procedure for closing the engine hood and safely removing the LPG tank.

Installing the LPG Tank

Steps for securely installing the LPG tank, including piping and leak checks.

LPG Tank Installation and Safety Information

LPG Tank Installation and Leak Checks

Finalizing LPG tank installation and performing leak checks with soapy water.

LPG Safety Precautions and Servicing

Safety Precautions for Operating LPG Forklifts

Strict safety measures for operating LPG forklifts, emphasizing fire and explosion prevention.

Regulator Servicing and LPG System Inspection

Procedures for servicing the regulator and inspecting the LPG system monthly and quarterly.

Lubricant and Coolant Information

Wheel and Tire Specifications

Engine Cut-Off Timer and Car Radio

Engine Cut-Off Timer System Functionality

Explanation of the engine cut-off timer system that stops functions after driver absence.

Special Models and Fork Length Recommendations

OPTIMAX Specifications and Truck Operation

Automatic Lift Control (A.L.C.) Principle

Explanation of how the A.L.C. system proportionally increases engine speed with lever movement.

Starting and Stopping the Truck

Step-by-step instructions for starting the truck using the ignition and PIN code.

Related product manuals