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Illustrations detailing the external components and layout of the forklift.
Overview of different vehicle models, payload capacities, control methods, and voltage.
Guidance on identifying the vehicle's frame and drive motor numbers.
Instructions on how to use the manual and understand its explanation patterns.
Definitions of key terms (Caution, Note, Standard, Limit) and common abbreviations.
Explanation of the International System of Units (SI) and conversion factors.
Advice for skillful operation, including tool preparation and safe handling practices.
Critical safety instructions and correct procedures for safely jacking up the vehicle.
Safety precautions and methods for properly hoisting the forklift.
Lists wire rope suspension angles, tensions, compression methods, and safe load capacities.
Weights of major forklift components and the complete vehicle in kg and lbs.
Essential precautions and steps for towing the forklift without causing damage.
Guidelines for inspecting electrical components, including tester usage and measurement differences.
Important notes on SAS functions, repair work, and electronic part modifications.
Information on identifying bolt strength classes and standard tightening torques.
Detailed table providing standard tightening torques for various bolt types and sizes.
Instructions and precautions for handling and reusing precoated bolts.
Torque specifications for high-pressure hose fittings, including standard and tightening ranges.
Illustrations detailing the external components and layout of the forklift.
Overview of different vehicle models, payload capacities, control methods, and voltage.
Guidance on identifying the vehicle's frame and drive motor numbers.
Instructions on how to use the manual and understand its explanation patterns.
Definitions of key terms (Caution, Note, Standard, Limit) and common abbreviations.
Explanation of the International System of Units (SI) and conversion factors.
Advice for skillful operation, including tool preparation and safe handling practices.
Critical safety instructions and correct procedures for safely jacking up the vehicle.
Safety precautions and methods for properly hoisting the forklift.
Lists wire rope suspension angles, tensions, compression methods, and safe load capacities.
Weights of major forklift components and the complete vehicle in kg and lbs.
Essential precautions and steps for towing the forklift without causing damage.
Guidelines for inspecting electrical components, including tester usage and measurement differences.
Important notes on SAS functions, repair work, and electronic part modifications.
Information on identifying bolt strength classes and standard tightening torques.
Detailed table providing standard tightening torques for various bolt types and sizes.
Instructions and precautions for handling and reusing precoated bolts.
Torque specifications for high-pressure hose fittings, including standard and tightening ranges.
This manual outlines the service procedures for the TOYOTA ELECTRIC POWERED FORKLIFT 7FBE10 to 20 series, covering models as of February 2003. It serves as a comprehensive guide for providing quick and accurate servicing for these forklift models. Users should be aware that minor discrepancies may exist between the manual's descriptions and actual vehicles due to ongoing design and specification changes. Any subsequent modifications will be communicated via Toyota Industrial Equipment Parts & Service News.
The manual is structured into several sections, each dedicated to a specific component or system of the forklift. These sections include:
Operating procedures are explained using two patterns:
The manual exclusively uses SI (International System of Units) to standardize technical communication. Conversion rates from conventional units to SI units are provided for force, torque, pressure, revolving speed, spring constant, volume, power, heat quantity, and specific fuel consumption. Users are advised to convert units as necessary, following the provided conversion rate table.
The manual provides charts and tables to determine standard tightening torques for bolts and nuts. Users should identify the bolt strength class from the table and then find the corresponding tightening torque. Nut tightening torque can be determined from its corresponding bolt type.
Precoated bolts should not be replaced or restored if they have been removed or moved (loosened or tightened). For torque checks, tighten the bolt to the lower limit of the allowable range; if it moves, retighten it according to the specified steps. To reuse precoated bolts, wash the bolt and threaded hole, dry them completely, and apply a specified seal lock agent to the threaded portion.
When connecting a high-pressure hose, clean the hose fitting and nipple contact surfaces to remove foreign matter and dirt. Check for dents or damage before installation. Hold the hose to align the fitting with the nipple and tighten it. The maximum tightening torque must not exceed twice the standard tightening torque.
| Type | Electric Forklift |
|---|---|
| Model | 7FBE10 |
| Category | Forklifts |
| Battery Voltage | 24V |
| Power Source | Electric |
| Wheel Type | Cushion |
| Number of Wheels (Front/Rear) | 2 / 2 |
| Load Capacity | 2000 lbs |
| Rated Capacity | 2000 lbs |
| Load Center | 24 in |
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