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Trane 4TWR3 User Manual

Trane 4TWR3
24 pages
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18-BC83D1-2
ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES
IMPORTANT — This Document is customer property and is to remain with this unit. Please return to service informa-
tion pack upon completion of work.
Heat Pumps
These instructions do not cover all variations in systems or provide for every possible contingency to be met in connection with
the installation. Should further information be desired or should particular problems arise which are not covered sufficiently for the
purchaser’s purposes, the matter should be referred to your installing dealer or local distributor.
Note: The manufacturer recommends installing only approved matched indoor and outdoor systems. All of the manufacture’s split
systems are AHRI rated only with TXV/EEV indoor systems. Some of the benefits of installing approved matched indoor and out-
door split systems are maximum efficiency, optimum performance and the best overall system reliability.
4TWR3
Installer’s Guide
Table of Contents
Section 1. Safety ..................................................................................... 2
Section 2. Unit Location Considerations.............................................. 3
Section 3. Unit Preparation .................................................................... 5
Section 4. Setting the Unit ..................................................................... 5
Section 5. Refrigerant Line Considerations ......................................... 6
Section 6. Refrigerant Line Routing ..................................................... 7
Section 7. Refrigerant Line Brazing ...................................................... 8
Section 8. Refrigerant Line Leak Check ............................................. 10
Section 9. Evacuation ........................................................................... 11
Section 10. Service Valves ................................................................... 11
Section 11. Electrical - Low Voltage .................................................... 13
Section 12. Electrical - High Voltage ................................................... 16
Section 13. Start Up .............................................................................. 17
Section 14. System Charge Adjustment ............................................. 18
Section 15. Checkout Procedures and Troubleshooting ................... 23

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Trane 4TWR3 Specifications

General IconGeneral
BrandTrane
Model4TWR3
CategoryHeat Pump
LanguageEnglish

Summary

Safety First: Essential Precautions

Outdoor Unit Placement Guidelines

Unit Dimensions and Weight Specifications

Provides physical dimensions and weight for outdoor units across various models.

Refrigerant Piping Limitations

Defines maximum length and vertical change for refrigerant lines to ensure system performance.

Optimal Location for Reliability

Details optimal outdoor unit placement for airflow, noise reduction, and protection from elements.

Cold Climate Installation Considerations

Advises on elevating units and using snow barriers in cold climates for proper defrost drainage.

Unit Preparation for Installation

Pre-Installation Unit Checks

Covers inspecting the unit for damage and removing it from the pallet safely.

Refrigerant Line System Considerations

Line and Service Valve Sizing

Details vapor and liquid line sizes and service valve connection sizes by model number.

Understanding Factory Refrigerant Charge

Explains factory charge for standard line lengths and the smallest indoor coil match.

Measuring Refrigerant Line Requirements

Prompts measurement of total line length and vertical change for accurate system charging.

Importance of Refrigerant Line Insulation

Emphasizes insulating the vapor line and preventing metal-to-metal contact between lines.

Guidelines for Reusing Existing Lines

Provides specific precautions for reusing existing refrigerant lines and evaporator coils.

Refrigerant Line Routing and Installation

Routing Precautions for Noise and Vibration

Covers preventing noise transmission and proper securing methods to avoid vibration.

Refrigerant Line Brazing Procedure

Steps for Brazing Refrigerant Lines

Details preparation steps like deburring, cleaning, and purging for brazing lines to valves.

Refrigerant Line Leak Detection

Methods for Checking Refrigerant Leaks

Describes pressurizing lines with nitrogen and checking for leaks using a soapy solution.

System Evacuation and Service Valve Operation

Evacuating Refrigerant Lines and Coil

Details the process of achieving and verifying vacuum levels for system evacuation.

Opening the Gas Service Valve

Explains the procedure for safely opening the gas service valve to initiate refrigerant flow.

Opening the Liquid Service Valve

Details the safe operation of the liquid line service valve, emphasizing caution.

Low Voltage Electrical Connections

Maximum Low Voltage Wire Lengths

Specifies maximum wire lengths for low voltage connections based on wire gauge size.

Low Voltage Wiring Diagrams

Provides wiring diagrams for connecting the heat pump to various indoor units and thermostats.

Defrost Control Configuration

Explains defrost termination temperatures and how to adjust control settings for different conditions.

High Voltage Electrical Safety

High Voltage Power Supply Requirements

Covers power supply requirements and adherence to national, state, and local codes.

Installing a High Voltage Disconnect Switch

Mandates the installation of a separate disconnect switch for high voltage connections.

Proper High Voltage Grounding

Stresses the importance of grounding the outdoor unit according to national, state, and local codes.

System Startup Procedure

Step-by-Step System Startup Guide

Outlines the sequence for applying power and starting the system for the first time.

System Refrigerant Charge Adjustment

Measuring Key Temperatures for Charging

Details measuring outdoor and indoor temperatures as prerequisites for accurate system charging.

Subcooling Charging in Cooling Mode (Above 55°F)

Explains the subcooling method for charging in cooling mode when outdoor temp is above 55°F.

Charging in Heating Mode (Below 55°F Outdoor)

Describes weighing the refrigerant charge in heating mode for low outdoor temperatures.

Installation Checkout and Troubleshooting

Operational and Checkout Procedures

Lists essential checks and procedures to ensure proper system installation and operation.

System Faults and Troubleshooting Guide

Provides a guide to system faults with primary and secondary causes for diagnosis.

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