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Trane 4TWR6 - User Manual

Trane 4TWR6
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18-AC104D1-1E-EN
ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES
IMPORTANT — This Document is customer property and is to remain with this unit. Please return to service informa-
tion pack upon completion of work.
Heat Pumps
These instructions do not cover all variations in systems or provide for every possible contingency to be met in connection with
the installation. Should further information be desired or should particular problems arise which are not covered sufficiently for the
purchaser’s purposes, the matter should be referred to your installing dealer or local distributor.
Note: The manufacturer recommends installing only approved matched indoor and outdoor systems. All of the manufacture’s split
systems are A.H.R.I. rated only with TXV/EEV indoor systems. Some of the benefits of installing approved matched indoor and
outdoor split systems are maximum efficiency, optimum performance and the best overall system reliability.
4TWR6
Installer’s Guide
Table of Contents
Section 1. Safety ..................................................................................... 2
Section 2. Unit Location Considerations ............................................. 3
Section 3. Unit Preparation .................................................................... 5
Section 4. Setting the Unit ..................................................................... 5
Section 5. Refrigerant Line Considerations ......................................... 6
Section 6. Refrigerant Line Routing ..................................................... 7
Section 7. Refrigerant Line Brazing ...................................................... 8
Section 8. Refrigerant Line Leak Check ............................................. 10
Section 9. Evacuation .......................................................................... 11
Section 10. Service Valves .................................................................. 11
Section 11. Electrical - Low Voltage ................................................... 13
Section 12. Electrical - High Voltage .................................................. 15
Section 13. Start Up .............................................................................. 16
Section 14. System Charge Adjustment ............................................. 17
Section 15. Checkout Procedures and Troubleshooting .................. 23
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Trane 4TWR6 Specifications

General IconGeneral
BrandTrane
Model4TWR6
CategoryHeat Pump
LanguageEnglish

Summary

Section 1. Safety

General Safety Warnings

General safety warnings for qualified personnel.

Electrical Safety Precautions

Warnings for working with live electrical components during service.

Refrigerant Handling Safety

Safety guidelines for R-410A refrigerant and POE oil.

Service Valve Operation Caution

Caution when opening the liquid line service valve.

Brazing and Soldering Caution

Ensure existing refrigerant lines are brazed, not soldered.

Compressor Safety

Warning about hot compressor dome temperatures.

Section 2. Unit Location Considerations

Unit Dimensions and Weight

Table detailing unit dimensions and estimated weights by model.

Refrigerant Piping Limits

Maximum refrigerant line length, vertical change, and connection sizes.

Location for Best Reliability

Clearance requirements for airflow and service access.

Cold Climate Installation

Precautions for snow accumulation and freezing temperatures.

Coastal Installation Considerations

Requirement for salt shields in coastal areas.

Section 3. Unit Preparation

Preparing the Unit for Installation

Steps to inspect and remove the unit from its packaging.

Section 4. Setting the Unit

Pad Installation Guidelines

Guidelines for installing the unit on a support pad.

Section 5. Refrigerant Line Considerations

Line and Valve Connection Sizes

Table detailing line and valve connection sizes by model.

Factory System Charge

Information on factory system charge and verification methods.

Required Refrigerant Line Length

Guidance on measuring line length and lift for charging.

Refrigerant Line Insulation

Importance of insulating the vapor line and avoiding direct contact.

Reuse of Existing Refrigerant Lines

Precautions when reusing existing refrigerant lines for retrofits.

Section 6. Refrigerant Line Routing

Routing Precautions and Isolation

Preventing noise transmission via vibration isolation for lines.

Line Set Securing and Isolation

Securing lines to joists/walls and avoiding ductwork contact.

Section 7. Refrigerant Line Brazing

Brazing Refrigerant Lines

Steps for preparing and brazing refrigerant lines.

Brazing Procedure Details

Purging, brazing, and filter drier installation steps.

Section 8. Refrigerant Line Leak Check

Leak Detection Procedure

Procedure for pressurizing and checking refrigerant lines for leaks.

Section 9. Evacuation

Evacuating Refrigerant Lines

Steps to evacuate the system using a micron gauge.

Section 10. Service Valves

Opening the Gas Service Valve

Procedure for opening the gas service valve.

Opening the Liquid Service Valve

Procedure for opening the liquid service valve with caution.

Section 11. Electrical - Low Voltage

Low Voltage Wire Length Limits

Table of maximum wire lengths for low voltage wiring.

Low Voltage Hook-up Diagrams

Wiring diagrams for thermostats and air handlers.

Defrost Control Operation

Information on defrost control settings and checkout.

Section 12. Electrical - High Voltage

High Voltage Power Supply Safety

Warnings and compliance for high voltage power supply.

High Voltage Disconnect Switch

Recommendation for installing a disconnect switch.

High Voltage Grounding

Requirements for grounding the outdoor unit.

Section 13. Start Up

System Start Up Procedure

Step-by-step procedure for starting the system.

Section 14. System Charge Adjustment

Temperature Measurement for Charging

Guide to measuring temperatures for charging.

Subcooling Charging in Cooling

Method for charging in cooling mode above 55°F.

Subcooling Correction Charts

Charts for calculating subcooling corrections based on line length and lift.

Using Subcooling Charging Tables

Using charging charts and tables to determine final subcooling.

Adjusting Refrigerant Level

Adjusting refrigerant level and verifying performance.

Weigh-In Method for Heating

Weigh-in method for charging in heating mode below 55°F.

Heating Mode Subcooling Check

Stabilizing system and checking subcooling in heating mode.

Section 15. Checkout Procedures and Troubleshooting

Operational and Checkout Procedures

Final inspection and operational checks before completion.

Troubleshooting System Faults

System faults and potential causes for refrigerant and electrical issues.

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