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Trane 4TWB3060B - User Manual

Trane 4TWB3060B
28 pages
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18-BC85D1-2
ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES
IMPORTANT — This Document is customer property and is to remain with this unit. Please return to service informa-
tion pack upon completion of work.
Heat Pumps
These instructions do not cover all variations in systems or provide for every possible contingency to be met in connection with
the installation. Should further information be desired or should particular problems arise which are not covered sufficiently for the
purchaser’s purposes, the matter should be referred to your installing dealer or local distributor.
Note: The manufacturer recommends installing only approved matched indoor and outdoor systems. All of the manufacture’s split
systems are AHRI rated only with TXV/EEV indoor systems. Some of the benefits of installing approved matched indoor and out-
door split systems are maximum efficiency, optimum performance and the best overall system reliability.
4TWB3018–060
Installer’s Guide
Table of Contents
Section 1. Safety ..................................................................................... 2
Section 2. Unit Location Considerations.............................................. 3
Section 3. Unit Preparation .................................................................... 5
Section 4. Setting the Unit ..................................................................... 5
Section 5. Refrigerant Line Considerations ......................................... 6
Section 6. Refrigerant Line Routing ..................................................... 7
Section 7. Refrigerant Line Brazing ...................................................... 8
Section 8. Refrigerant Line Leak Check .............................................10
Section 9. Evacuation ........................................................................... 11
Section 10. Service Valves ................................................................... 11
Section 11. Electrical - Low Voltage .................................................... 13
Section 12. Electrical - High Voltage ................................................... 16
Section 13. Start Up .............................................................................. 17
Section 14. System Charge Adjustment ............................................. 18
Section 15. Checkout Procedures and Troubleshooting ................... 23
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Trane 4TWB3060B Specifications

General IconGeneral
BrandTrane
Model4TWB3060B
CategoryHeat Pump
LanguageEnglish

Summary

Safety Procedures and Warnings

General Safety Warnings

Critical safety precautions for electrical and refrigerant handling during installation and service.

Refrigerant Handling Precautions

Specific warnings for R-410A refrigerant and POE oil, including hygroscopic properties and charging guidelines.

Electrical Safety

Hazards associated with live electrical components and required safety precautions during servicing.

Cautionary Notes

Important cautions regarding existing refrigerant lines and component temperatures.

Unit Location and Installation Guidelines

Unit Dimensions and Weight

Specifications for unit size and weight to aid in placement planning and support checks.

Refrigerant Piping Limits

Maximum allowable refrigerant line length and vertical change between indoor and outdoor units.

Suggested Locations for Best Reliability

Recommendations for optimal outdoor unit placement to ensure airflow and minimize noise disruption.

Cold Climate Considerations

Precautions for installations in areas prone to snow accumulation and freezing temperatures.

Coastal Considerations

Specific requirements and optional kits for installations near saltwater environments.

Unit Preparation and Setting Procedures

Prepare The Unit For Installation

Steps to inspect the unit for damage and remove it from the pallet for installation.

Pad Installation Guidelines

Requirements for installing a stable, level support pad, ensuring proper drainage and code compliance.

Refrigerant Line Installation and Routing

Refrigerant Line and Service Valve Sizes

Table specifying vapor and liquid line sizes and service valve connection sizes for various models.

Factory Charge Information

Details on factory refrigerant charge and conditions requiring adjustment based on line length and coil.

Required Refrigerant Line Length and Lift

Guidance on measuring line length and vertical change for system charging calculations.

Refrigerant Line Insulation

Importance of insulating the vapor line to prevent heat transfer and direct contact.

Reuse Existing Refrigerant Lines

Precautions for using existing refrigerant lines in retrofit applications, ensuring cleanliness and correct sizing.

Refrigerant Line Routing and Isolation

Guidelines for routing lines to prevent noise, vibration, and ensure proper support from structural elements.

Refrigerant Line Brazing

Step-by-step instructions for safely and correctly brazing refrigerant lines, including nitrogen purge.

Refrigerant Line Leak Check

Procedure for pressurizing and checking refrigerant lines for leaks using nitrogen pressure and soap solution.

Evacuate Refrigerant Lines and Indoor Coil

Steps for evacuating the system to remove moisture and air using a micron gauge to specific levels.

Open Gas Service Valve

Procedure for opening the gas service valve after system leak check and evacuation are complete.

Open Liquid Service Valve

Procedure for opening the liquid service valve with extreme caution to avoid charge release.

Electrical Wiring and System Controls

Low Voltage Maximum Wire Length

Table showing maximum recommended wire lengths for 24V control circuits based on wire gauge.

Low Voltage Hook-up Diagrams

Wiring diagrams illustrating low voltage connections between thermostat, indoor units, and the heat pump.

Defrost Control

Information on defrost termination temperatures, control checkout, and jumper settings for different ambient conditions.

High Voltage Power Supply

Requirements for high voltage power supply, compliance with codes, and reference to unit wiring diagrams.

High Voltage Disconnect Switch

Recommendation for installing a separate disconnect switch for the outdoor unit for safety.

High Voltage Grounding

Requirements for properly grounding the outdoor unit according to national, state, and local codes.

System Start-up and Refrigerant Charge Adjustment

System Start Up

Sequence of steps for safely powering up and initiating the installed HVAC system after completion.

Temperature Measurements

Guidelines for measuring indoor and outdoor ambient temperatures relevant to system charging procedures.

Subcooling Charging in Cooling

Method for charging the system in cooling mode when outdoor ambient temperature is above 55°F.

Subcooling Charging Below 55°F Outdoor Temp

Method for charging the system in heating mode when outdoor ambient temperature is below 55°F.

Final Checkout and Troubleshooting

Operational and Checkout Procedures

Comprehensive checklist to verify proper installation, connections, and overall system operation.

Troubleshooting System Faults

Guide to identifying and resolving common system faults, listing primary and secondary causes.

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