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Trane OXBOX J4AC4 Series User Manual

Trane OXBOX J4AC4 Series
29 pages
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WARNING
These instructions are intended as an aid to qualified
licensed service personnel for proper installation, adjust-
ment and operation of this unit. Read these instructions
thoroughly before attempting installation or operation.
Failure to follow these instructions may result in improper
installation, adjustment, service or maintenance possibly
resulting in fire, electrical shock, property damage,
personal injury or death.
RECOGNIZE THIS SYMBOL AS AN INDICATION OF IMPORTANT SAFETY INFORMATION
DO NOT DESTROY THIS MANUAL
Please read carefully and keep in a safe place for future reference by a serviceman.
NOTE: Appearance of unit may vary.
INSTALLATION INSTRUCTIONS
Split System Air Conditioner & Heat Pump
1.5-5 Tons
R410A
14 SEER
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Trane OXBOX J4AC4 Series Specifications

General IconGeneral
SeriesJ4AC4
Cooling Capacity18, 000 - 60, 000 BTU/h
RefrigerantR-410A
Voltage208/230 V
Phase1
TypeSplit System

Summary

Key Symbols and Safety Instructions

Key to Symbols

Defines warning symbols and keywords used in the manual.

General Safety

Provides general safety precautions and notes for installation.

Electrical Hazard Warning

Warning about electrical hazards and safety procedures.

Refrigerant Oil Precautions

Information on R-410A refrigerant oil and handling precautions.

Hot Surface Warning

Caution regarding hot surfaces on the unit.

Refrigerant Handling Caution

Precaution about handling refrigerant under pressure.

Grounding Requirements

Importance of proper grounding for electrical safety.

Service Valve Handling

Warning about handling service valves and refrigerant release.

Brazing Procedure Requirement

Requirement for proper brazing techniques and materials.

Unit Location Considerations

Unit Dimensions

Provides dimensions for various unit models.

High Current Leakage Warning

Warning about high current leakage and grounding.

Cold Climate Precautions

Precautions for units in cold climates regarding snow and ice.

Location Restrictions

Specifies clearance and placement restrictions for the outdoor unit.

Unit Preparation

Pre-installation Steps

Steps for checking unit condition and preparing for installation.

Setting Up the Unit

Pad Installation Guidelines

Guidelines for installing the unit on a support pad.

Refrigerant Line Considerations

Service Valve Connection Sizes

Table of service valve connection sizes for different models.

Refrigerant Line Sizes

Table of recommended refrigerant line sizes for models.

Refrigerant Piping Limits

Limits and requirements for refrigerant piping.

Refrigerant Line Insulation

Instructions for insulating refrigerant lines.

Reuse of Refrigerant Lines

Reuse Existing Refrigerant Lines

Precautions for reusing existing refrigerant lines.

Refrigerant Line Routing

Refrigerant Line Routing Precautions

Precautions to prevent noise transmission and ensure proper routing.

Refrigerant Line Brazing

Braze Refrigerant Lines

Step-by-step instructions for brazing refrigerant lines.

Refrigerant Line Leak Check

Check for Leaks

Procedure for checking refrigerant lines for leaks.

Evacuation Procedure

Evacuate Lines and Coil

Steps for evacuating refrigerant lines and the indoor coil.

Service Valves

Open Service Valves

Instructions on how to safely open service valves.

Electrical - Low Voltage

Low Voltage Wire Length Limits

Table showing maximum low voltage wire lengths based on gauge.

Low Voltage Hook-up Diagrams

Diagrams for low voltage wiring connections to thermostats.

Electrical - High Voltage

High Voltage Power Supply

Warning about live electrical components and power supply requirements.

High Voltage Disconnect Switch

Requirement for installing a disconnect switch.

High Voltage Grounding

Grounding requirements for the outdoor unit.

System Start Up

System Start Up Procedure

Steps for starting up the system after installation.

System Charge Adjustment (Initial)

Charging: Weigh-In Method

Method for charging the system by weight.

System Charge Adjustment (Repairs)

Sealed-System Repairs Charge Calculation

Procedure for calculating total system charge for repairs.

Liquid Line Pressure Charging

Method for charging using liquid line pressure in cooling mode.

System Operation and Troubleshooting

Compressor Crankcase Heater (CCH)

Conditions for CCH operation in heat pump systems.

Reversing Valve Operation

Operation of the reversing valve in heat pump mode.

Heat Pump Protection Functions

Protection functions for the heat pump system.

Air Conditioner Protection Functions

Protection functions specific to air conditioner mode.

Defrost Mode (Heat Pump)

Procedures and conditions for defrost mode in heat pumps.

System Operation and Troubleshooting (Continued)

Troubleshooting Table

Table listing system faults and checks.

Warranty Information

General Maintenance

General maintenance procedures for coils and motors.

Motor Replacement

Steps for replacing a motor.

Wiring Diagrams

Wiring Diagram: AC System

Wiring diagram for air conditioning systems.

Wiring Diagrams (Continued)

Wiring Diagram: 18-48K HP System

Wiring diagram for 18-48K HP systems.

Wiring Diagrams (Continued)

Wiring Diagram: 60K HP System

Wiring diagram for 60K HP systems.

Matching Table and Checkout Procedures

Matching Table

Table for matching condensing units with air handlers.

Checkout Procedures

Operational and Checkout Procedures

Procedures for checking system operation and performance after installation.

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