EasyManua.ls Logo

Trane RTWB Helical-Rotary User Manual

Trane RTWB Helical-Rotary
40 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
RTWB Helical-Rotary
Chillers
200 to 700 kW
Sizes 207-224
RTWB-SVN01B-E4
Installation
Operation
Maintenance
Question and Answer IconNeed help?

Do you have a question about the Trane RTWB Helical-Rotary and is the answer not in the manual?

Trane RTWB Helical-Rotary Specifications

General IconGeneral
BrandTrane
ModelRTWB Helical-Rotary
CategoryChiller
LanguageEnglish

Summary

Important Notice

Personal Protection

Safety precautions for personnel entering operational areas.

Pressure Vessel Safety

Precautions for handling pressure vessels and associated risks.

Refrigerant Handling and Emission Control

Guidelines for safe refrigerant handling and minimizing atmospheric release.

Hazardous Voltage Safety

Critical safety measures for electrical hazards and lockout/tagout.

General Information

Literature Change History

Records of revisions and updates to the manual documentation.

Unit Inspection and Checklist

Procedures for inspecting the unit upon delivery and verifying its condition.

Loose Parts Inventory

Verifying all included parts against the shipping list for completeness.

Unit Description and Features

Overview of RTWB units, components, and control logic.

Installation Overview and Requirements

Summary of installation tasks, site preparation, and connections.

Installation Mechanical

Storage and Location Requirements

Guidelines for unit storage and selecting a suitable installation site.

Foundation and Mounting

Specifications for the unit's foundation and proper mounting.

Vibration Isolation and Clearances

Installing vibration eliminators and ensuring adequate service clearances.

Ventilation and Water Drainage

Requirements for room ventilation and water drainage points.

Lifting and Rigging Procedures

Instructions for safely lifting and moving the unit using appropriate equipment.

Water Piping Connections

Guidelines for connecting evaporator and condenser water piping.

Evaporator Piping Components

Identification and description of components for evaporator piping systems.

Condenser Piping Components and Water Limitation

Components for condenser piping and managing water temperature limits.

Water Treatment and Pump Control

Recommendations for water treatment and condenser pump operation.

Pressure Gauges, Relief Valves, and Flow Sensing

Installation of monitoring devices, safety valves, and flow switches.

Refrigerant Pressure Relief Venting

Safety requirements for venting refrigerant relief valves to the atmosphere.

Installation Electrical

General Electrical Recommendations and Safety

Guidelines for proper electrical installation and safety precautions.

Power Supply and Wiring

Instructions for power supply wiring, pump power, and panel wiring.

Compressor Motor Phase Sequencing

Verifying correct motor rotation by checking electrical phase sequence.

Control Power Transformer and Wiring

Information on the control power transformer and its wiring.

Interconnecting Wiring and Pump Control

Field connections, pump control logic, and interlocks.

Low-Voltage Wiring and Emergency Stop

Guidelines for low-voltage wiring and emergency stop functionality.

External Circuit Lockout and Options

Managing circuit lockout, ice-making, and external setpoint configurations.

Communication Link Setup

General requirements and procedure for connecting the communication link.

Installation Checklist

A final checklist to verify all installation procedures are completed.

Operating Principles – Mechanical

General Operating Principles

Describes the mechanical operation of RTWB chillers with control systems.

Unit Start-Up Procedures

Pre-Start Checkout and Safety

Crucial checks and safety measures before initial unit startup.

Unit Voltage and Phasing Checks

Verifying voltage supply, imbalance, and phase sequence for safe operation.

Water System Flow Rates and Pressure Drop

Establishing and measuring water flow and pressure drop in system piping.

Start-Up Procedure and System Adjustments

Steps for starting the unit, measuring superheat, and subcooling.

Unit Shutdown Procedures

Temporary Shutdown and Restart

Procedures for short-term shutdown and subsequent restart of the unit.

Extended Shutdown and Restart Procedure

Steps for taking the unit out of service for extended periods and restarting.

Periodic Maintenance

General Maintenance Overview

Importance of regular maintenance for equipment longevity.

Weekly and Monthly Maintenance Checks

Performing routine checks on refrigerant pressure, superheat, and subcooling.

Annual Maintenance Tasks

Comprehensive annual checks including refrigerant charge, oil analysis, and component inspection.

Cleaning Evaporator and Condenser

Procedures for cleaning the evaporator and condenser tubes.

Water Treatment and Oil Separator Checks

Guidelines for water treatment and checking oil separator levels.

Oil and Refrigerant Filter Changes

Conditions and procedures for changing oil and refrigerant filters.

Refrigerant Charging Procedure

Steps for adding or adjusting refrigerant to meet system requirements.

Maintenance Contract

Maintenance Contract Recommendation

Benefits of signing a service contract with a local agency.

Training

Operator and Technician Training

Information on training services for optimal equipment use and maintenance.

Related product manuals