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Trane RTWD User Manual

Trane RTWD
96 pages
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RLC-SVX14H-GB
Series R™ Helical Rotary Water-Cooled Liquid
and Compressor Chillers
Models RTWD (R134a-R1234ze) and RTUD (R134a)
Installation
Operation
Maintenance
Original instruction

Table of Contents

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Trane RTWD Specifications

General IconGeneral
ModelRTWD
RefrigerantR-134a
Compressor TypeHelical Rotary
Voltage460V
Operating RangeLeaving chilled-water temperature: 40°F to 65°F
Voltage Options575V

Summary

General Information

Warnings and Cautions

Safety warnings and cautions for proper operation and user safety.

Safety Recommendations

Recommendations for safe maintenance and service procedures.

Unit Description

Overview of RTWD and RTUD chiller types, components, and features.

Model Number Breakdown

Chiller Model Identification

Breakdown of model number digits for chiller series identification.

Unit Application and Configuration

Model number digits defining unit application, type, and starter.

Mechanical Installation Procedures

Rigging and Lifting

Guidelines and warnings for safely rigging and moving the chiller unit.

Unit Isolation and Leveling

Requirements for foundation, isolation pads, and leveling the unit.

Shipping Spacer Removal

Instructions for removing shipping spacers before unit startup.

Evaporator Piping Considerations

Evaporator Piping Components

List of piping components for proper water system operation and safety.

Evaporator Drain Flow Devices

Requirements for flow proving devices to protect the evaporator.

Condenser Piping Requirements

Water Pressure Relief Valves

Requirements for installing pressure relief valves in water systems.

Condenser Drains

Procedures for draining condenser shells and water boxes.

Split System Installation Guidelines

Liquid Line Sizing

Guidelines for sizing liquid lines to minimize refrigerant charge.

Refrigerant Charge Determination

Procedures for determining system refrigerant charge.

RTUD Condenser Elevation Setting

Setting condenser elevation in TechView for proper EXV operation.

General Electrical Recommendations

Electrical Parts and Wiring

General guidelines for field-installed wiring and compliance.

RTWD HSE Version Electrical Notes

Specific considerations for RTWD HSE versions regarding voltage and wiring.

Electrical Installation Procedures

Power Supply Wiring Requirements

Guidelines for power supply wiring, disconnects, and compliance.

Alarm and Status Relay Outputs

Using programmable relays for system event annunciation.

Relay Assignments Using TechView

Configuring relays for specific alarms and status outputs via TechView.

Communications Interface Options

External Analog Output

Providing analog output for condenser pressure indication.

LonTalk Communications Interface (LCI-C)

Using LCI-C for chiller communication with Building Automation Systems.

Operating Principles Overview

Refrigeration (Cooling) Cycle

Description of the chiller's refrigeration cycle.

Oil System Operation (RTWD/RTUD)

How oil circulates and is managed within the RTWD/RTUD system.

Compressor Loading Sequence

How compressors are loaded and unloaded based on demand and wear.

Pre-Start Checkout Procedures

Unit Voltage Imbalance and Phasing

Verifying voltage parameters for safe and correct motor operation.

Start-up Procedures

Step-by-step guide for starting the unit after checkout.

Service and Maintenance Procedures

Weekly and Monthly Checks

Routine maintenance checks performed weekly and monthly.

Oil Sump Level and Charging

Procedures for checking oil level and charging the compressor with oil.

Replacing the Oil Filter

When and how to replace the oil filter element.

Freeze Protection

Measures to protect the unit from freezing in low-temperature environments.

Recommended Service Routine Frequencies

Additional Services Offered

Oil and Vibration Analysis

Predictive tools for detecting minor issues and planning maintenance.

Water Treatment Services

Providing chemicals and inspections for water systems.

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