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Trane RTAA-100 User Manual

Trane RTAA-100
178 pages
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September 2005 RTAA-SVX01A-EN
© American Standard Inc. 2005
Models RTAA
RTAA-70
RTAA-80
RTAA-90
RTAA-100
RTAA-110
RTAA-125
Installation
Operation
Maintenance
Series R
®
Air-Cooled Rotary Liquid Chillers
Packaged Air-Cooled Chiller,
RTAA 70-125
Remote Evaporator
Air-Cooled Chiller,
RTAA 70-125

Table of Contents

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Trane RTAA-100 Specifications

General IconGeneral
Compressor TypeScroll
Phase3
Cooling Capacity100 tons
RefrigerantR-22
Voltage460V
TypeAir-cooled

Summary

Installation Operation Maintenance

Packaged Air-Cooled Chiller, RTAA 70-125

Describes packaged air-cooled chiller units.

Remote Evaporator Air-Cooled Chiller, RTAA 70-125

Details remote evaporator air-cooled chiller units.

General Information

Unit Identification - Nameplates

Explains how to identify units using nameplates.

Model Number Coding System

Explains the model number designation system.

Installation — Mechanical

Foundation

Requirements for unit foundation design and installation.

Clearances

Specifies required clearances around the unit for installation and service.

Unit Isolation

Methods to minimize sound and vibration using isolation.

Evaporator Water Piping

Details on connecting and routing evaporator water piping.

Freeze Protection

Methods for protecting the unit from freezing.

Installation — Remote Evaporator

System Configuration and Interconnecting Refrigerant Piping

How to configure systems and size interconnecting piping.

Line Sizing

Process for determining appropriate outside diameter for liquid and suction lines.

Piping Installation Procedures

Procedures for installing refrigerant piping.

Leak Test and Evacuation

Procedures for leak testing and evacuating the system.

Installation — Electrical

WARNING Hazardous Voltage w/Capacitors!

Safety warning about hazardous voltage and capacitors.

Power Supply Wiring

Details on sizing and selecting power supply wiring.

Interlock Wiring

Procedures for wiring interlocks for proper operation.

Low Voltage Wiring

Requirements for low voltage wiring to remote devices.

Operating Principles

Cycle Description

Description of the refrigeration (cooling) cycle.

Compressor Rotors

Explanation of the compressor rotor design and function.

Oil System Operation

Overview of the oil system operation.

Condenser Fan Staging

How condenser fans are staged based on operating conditions.

Controls Interface

Clear Language Display Keypad Overview

Overview of the Clear Language Display keypad and its functions.

Select Report Group

Allows operator to select and view different reports.

Select Settings Group

Allows adjustment of setpoints and performance of tests.

Operational Features

Describes key operational features of the chiller.

Pre-Start Checkout

WARNING Hazardous Voltage w/Capacitors!

Safety warning about hazardous voltage and capacitors.

CAUTION Compressor Damage!

Warning about compressor damage from closed valves.

Unit Voltage Power Supply

Checking the unit's power supply voltage.

Unit Voltage Phasing

Ensuring correct electrical phase sequence for motor rotation.

Start-Up Procedures

System Superheat

Checking and adjusting system superheat.

System Subcooling

Checking and adjusting system subcooling.

Unit Shutdown Procedures

Temporary Shutdown and Restart

Procedures for temporarily shutting down and restarting the unit.

Extended Shutdown Procedure

Procedure for taking the unit out of service for an extended period.

Periodic Maintenance

Weekly Maintenance

Weekly maintenance procedures and checks.

Monthly Maintenance

Monthly maintenance tasks.

Annual Maintenance

Annual maintenance procedures and inspections.

Maintenance

Coil Cleaning

Procedures for cleaning condenser coils.

Chemically Cleaning The Evaporator

Procedures for chemically cleaning the evaporator.

Oil Separator Level Check

Procedure for checking the oil level in the oil separator.

Oil Filter Change

Procedure for changing the oil filter.

Refrigerant Charging and Recovery

Low Side Repairs

Procedures for isolating refrigerant charge in the high side.

High Side Repair

Procedures for isolating refrigerant charge in the low side.

Adding Refrigerant

Steps to recharge the unit with refrigerant.

Diagnostics

Table 19 Diagnostic Codes

Table listing diagnostic codes, types, and causes.

Pump Package

Pump Checkout Procedure

Step-by-step procedure for checking the pump package.

System Start-up

Step-by-step procedure for starting the pump system.

Troubleshooting

Table of common pump problems and their possible causes.

Unit Wiring

Unit Electrical Data

Information on specific electrical characteristics of chillers.

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