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Trane THC072E - User Manual

Trane THC072E
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SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-
conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment
by an unqualified person could result in death or serious injury.When working on the equipment, observe all precautions in the literature and
on the tags, stickers, and labels that are attached to the equipment.
Packaged Rooftop Air Conditioners
Precedent™- Electric/Electric
3–10Tons–60Hz
Model Numbers
TSC037E - TSC067E THC037E - THC067E
TSC036E - TSC060E THC036E - THC072E
TSC072F - TSC120F THC120E
THC048F - THC102F
RT-SVX22M-EN
September 2013
Installation, Operation,
and Maintenance

Table of Contents

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Trane THC072E Specifications

General IconGeneral
ModelTHC072E
CategoryAir Conditioner
BrandTrane
Refrigerant TypeR-410A
Voltage208/230V
PhaseSingle
Operating Range (Cooling)55°F - 125°F

Summary

Model Numbers

Warnings, Cautions and Notices

Proper Field Wiring and Grounding

Field wiring must be performed by qualified personnel to avoid fire and electrocution hazards.

Personal Protective Equipment (PPE)

Technicians must wear PPE when working with hazardous chemicals or in arc flash risk areas.

Important Environmental Concerns

Discusses the impact of certain chemicals on the ozone layer and Trane's stance on responsible refrigerant handling.

Responsible Refrigerant Practices

Emphasizes the importance of responsible refrigerant handling and technician certification as per the Clean Air Act.

General Information

Unit Inspection

Procedures for inspecting the unit upon arrival for shipping damage and verifying nameplate data.

Storage

Precautions to prevent condensate formation in electrical compartments and motors during storage.

Unit Nameplate

Location and data included on the unit's Mylar nameplate.

Compressor Nameplate

Location of compressor nameplates.

Model Number Description

Digit 1 - Unit Type

Defines the first digit indicating the unit type, e.g., DX Cooling.

Digit 2 - Efficiency

Defines the second digit indicating the unit's efficiency rating, Standard or High.

Digit 3 - Airflow

Defines the third digit indicating the airflow configuration, Convertible.

Model Number Description - 17 Plus

Digit 1 - Unit Type

Defines the first digit indicating the unit type, e.g., DX Cooling, Gas Heat.

Digit 2 - Efficiency

Defines the second digit indicating the unit's efficiency rating, Standard or High.

Digit 3 - Airflow

Defines the third digit indicating the airflow configuration, Convertible.

General Information

Microchannel Condenser Barcode ID

Location of the barcode decal for condenser coil part identification.

Unit Description

Overview of unit testing, coil materials, fan type, and control system options.

Economizer Control Actuator (Optional)

Details the function and operation of the Economizer Control Actuator for electromechanical and ReliaTel controls.

System Input Devices & Functions

Describes basic input devices used within the RTRM network for unit control.

General Information

RTCI - Relia Tel Trane Communication Interface (Optional)

Module for ICS building management system integration via Trane communication protocol.

RLCI - Relia Tel LonTalk Communication Interface (Optional)

Module for ICS building management system integration via LonTalk protocol.

RBCI - Relia Tel BACnet Communications Interface (Optional)

Module for ICS building management system integration via BACnet protocol.

RTOM - Relia Tel Options Module

Monitors various unit functions like fan proving, filter status, and temperature for ReliaTel systems.

General Information

Compressor Disable (CPR1;2)

Input that activates low pressure control to shut off the compressor.

Low Pressure Control

Detects low refrigerant pressure and shuts off the compressor to prevent damage.

High Pressure Control

Detects high refrigerant pressure and shuts off the compressor to prevent damage.

Power Exhaust Control (Optional)

Controls the power exhaust fan based on economizer damper position.

General Information

Lead;Lag Control (Dual Circuit Only)

Selectable function to alternate compressor operation for even wear.

Zone Sensor Module (ZSM)

Electronic sensor for system switch and fan settings, manual/auto changeover control.

Wall Mounted Relative Humidity Sensor

Field-installed sensor for controlling enhanced dehumidification options.

Remote Zone Sensor (BAYSENS073*)

Electronic sensor for remote zone sensing and timed override.

General Information

Remote Zone Sensor (BAYSENS074*)

Electronic sensor for single setpoint and timed override.

Remote Zone Sensor (BAYSENS016*)

Bullet type sensor for ambient, return, or supply air sensing.

Wireless Zone Sensor

Wireless electronic sensor with multiple system settings and dual setpoint capability.

Evaporator Frost Control

Input that incorporates the Frostat™ control to prevent evaporator coil icing.

General Information

Discharge Line Temp Switch (DLTS)

Prevents compressor overheating by sensing discharge line temperature.

Smoke Detector Sensor (Optional)

Detects smoke in air ducts and initiates a high limit shutdown.

Phase Monitor

Monitors three-phase power supply for balance and correct phase sequence.

Single Zone Variable Air Volume; Displacement Ventilation (Optional)

Offers supply fan modulation and discharge air temperature control for space temperature maintenance.

Unit Dimensions

Unit Clearances

Illustrates minimum operating and service clearances for single and multiple unit installations.

Installation

Pre-Installation

Covers safety precautions, fiberglass wool handling, and hazardous voltage warnings before installation.

Procedure

Outlines general procedures including handling heavy objects and proper unit lifting techniques.

Installation

Foundation

Guidance on installing units at ground level or on rooftops, including footing requirements.

Horizontal Units

Specifics for installing units at ground level to elevate them above the snow line.

Ductwork

Illustrates supply and return air openings and attachment recommendations.

Installation

RoofCurb

Instructions for selecting, verifying, and installing roof curbs for downflow applications.

Downflow

Specifics for installing units in a downflow configuration onto a roof curb.

Installation

Rigging

Provides illustrations and instructions for safely rigging and lifting the unit.

General Unit Requirements

A checklist summarizing essential steps for successful commercial unit installation.

Installation

Factory Installed Economizer

Ensures the economizer is correctly positioned and set up.

Temperature Limit Switch Usage for Electric Heat Units

Notes on potential limit switch changes for horizontal airflow applications.

Horizontal Discharge Conversion (3 Through 5 Ton Units)

Step-by-step guide for converting 3-5 ton units to horizontal discharge airflow.

Horizontal Discharge Conversion (6 Through 10 Ton Units)

Step-by-step guide for converting 6-10 ton units to horizontal discharge airflow.

Installation

TCO-A Instructions

Procedure for replacing the TCO-A limit control for specific electric heater configurations.

Installation

Return Air Smoke Detector

Conversion instructions for the return air smoke detector for horizontal discharge.

Main Electrical Power Requirements

Important safety warnings and guidelines for connecting main unit power.

Installation

Proper Field Wiring and Grounding Required!

Emphasizes mandatory adherence to NEC and local codes for safe field wiring and grounding.

Electric Heat Requirements

Verification steps for power supply, junction box, and circuit continuity for electric heat.

Low Voltage Wiring (AC & DC) Requirements

Guidelines for installing zone thermostats and control wiring.

Condensate Drain Configuration

Instructions for converting condensate drain to front or base outlet and trap installation.

Installation

Filter Installation

Guidance on filter quantity, access, and the importance of not operating without filters.

Field Installed Power Wiring

Safety warnings and guidelines for properly sizing and installing unit supply power wiring.

Main Unit Power

Standard Wiring

Details the location of electrical service entrance and power wiring connections.

Optional TBUE Wiring (Through the Base Electrical Option)

Illustrates electrical service location for through-the-base options.

Installation

Field Installed Control Wiring

Provides layout for control options and conductor requirements.

Control Power Transformer

Information on 24-volt control power transformers and their internal circuit breakers.

Controls using 24 VAC

Guidelines for installing 24 VAC control wiring, including conductor sizing and routing.

Installation

Controls using DC Analog Input;Outputs (Standard Low Voltage Multi conductor Wire)

Guidelines for connecting DC analog signals, including conductor sizing and routing.

Zone sensor module wiring

Details wiring for zone sensor modules with resistance values.

Installation

Smoke Detector Customer Low Voltage Wiring

Wiring examples for connecting multiple HVAC units' smoke detectors to a single power supply.

Space Temperature Averaging (ReliaTel only)

Explains how to wire multiple remote sensors for space temperature averaging.

Pre-Start

Voltage Imbalance

Discusses the importance of balanced three-phase power supply and how to calculate imbalance.

Electrical Phasing (Three Phase Motors)

Explains how to check and correct electrical phasing for proper motor rotation.

Pre-Start

Compressor Crankcase Heaters (Optional)

Importance of crankcase heaters for oil temperature maintenance and preventing foaming.

ReliaTel Controls

Overview of RTRM self-diagnostics and test procedures for unit operation.

Pre-Start

Test Modes

Describes three methods (Step, Resistance, Auto) for testing unit components.

Electromechanical Controls Test Procedure

Provides specific test procedures for electromechanical controls, including fan and economizer tests.

Unit Start-Up

Verifying Proper Air Flow

Steps to measure and adjust system airflow to meet performance requirements.

Units with 5-Tap Direct Drive Indoor Fan

Guidance on fan motor operation, speed changes, and performance verification for 5-tap direct drive fans.

Units with Belt Drive Indoor Fan

Procedures for adjusting fan speed via motor sheave and checking performance.

Unit Start-Up

Units with Direct Drive Indoor Fan - Electromechanical Control

Details fan speed adjustment and performance verification for electromechanical units.

ReliaTel units with Direct Drive Indoor Fan (7.5 - 10 Ton High Efficiency, 10 Ton Standard Efficiency)

Covers fan speed adjustment and performance verification for ReliaTel units.

Unit Start-Up

Units with Constant CFM Direct Drive Indoor Fan

Explains how to set minimum airflow using RTOM potentiometer for constant CFM units.

17 Plus units with the constant CFM direct drive indoor fan

Procedures for adjusting airflow on 17 Plus units using Service Test mode.

Unit Start-Up

Variable Air Volume Applications (Traditional VAV)

Discusses supply air temperature control strategies for VAV systems.

Supply Air Temperature Control - Occupied Cooling and Heating

Explains how RTRM maintains selectable supply air temperature during occupied modes.

Supply Air Temperature Control with an Economizer

Details how economizer impacts supply air cooling and freeze-up prevention.

VHR Relay Output

Information on VHR relay output timing for fan operation in heating modes.

Unit Start-Up

Zone Temperature Control without a Night Setback Panel or ICS - Unoccupied Cooling

Control logic when no night setback panel or ICS is used for unoccupied cooling.

Zone Temperature Control without a Night Setback Panel or ICS - Unoccupied Heating

Control logic when no night setback panel or ICS is used for unoccupied heating.

Morning Warm-up (MWU) Control

Activation and control of Morning Warm-up function based on zone temperature.

Daytime Warm-up (DWU) Control

Activation and control of Daytime Warm-up function based on zone temperature.

Unit Start-Up

Supply Duct Static Pressure Control

How the unit controls supply duct static pressure using a transducer and setpoint.

Supply Air Temperature Reset

Methods for resetting supply air temperature based on return, zone, or outdoor air temperature.

Unit Start-Up

Return Air Smoke Detector

Functionality and airflow requirements for the return air smoke detector.

Economizer Start-Up

Procedures for starting up the economizer, including damper position settings.

Unit Start-Up

Compressor Start-Up

Steps for starting compressors, verifying rotation, and checking operating pressures.

Dehumidification Option

Procedures for testing the dehumidification option, including monitoring suction pressure and fan speed.

Unit Start-Up

Final System Setup

Final checks after start-up, including programming, panel security, and power connection.

Maintenance

Fan Belt Adjustment - Belt Drive Units

Detailed instructions for adjusting fan belt tension using a tension gauge.

Monthly Maintenance

Routine checks for electrical safety, filters, and general unit condition.

Filters

Guidance on inspecting, cleaning, or replacing return air filters.

Maintenance

Return Air Smoke Detector Maintenance

Procedures for maintaining the return air smoke detector for proper function.

Cooling Season

Specific maintenance checks to perform during the cooling season.

Heating Season

Specific maintenance checks to perform during the heating season.

Coil Cleaning

Instructions for cleaning evaporator and condenser coils to maintain efficiency.

Maintenance

Microchannel (MCHE) Coils

Specific cleaning instructions for microchannel coils, warning against detergents.

Round Tube Plate Fin (RTPF) Coils

Procedures for cleaning RTPF coils using chemicals and proper PPE.

Hail Guard Reinstallation

Steps for reinstalling hail guards after coil cleaning.

Annual Maintenance

Final Process

Recording unit data and performing final checks for reference.

Troubleshooting

ReliaTel Control

Steps for checking RTRM diagnostics and system status before power down.

System Status Checkout Procedure

Methods for checking system status via ZSM LEDs or voltage readings.

Troubleshooting

Cooling Failure

Identifies potential causes of cooling failures and test procedures.

Service Failure

Troubleshooting steps for service failures related to fan, filters, or condensate overflow.

Simultaneous Heat and Cool Failure

Addresses failures occurring during simultaneous heating and cooling operations.

Resetting Cooling and Ignition Lockouts

Procedures for resetting cooling and heating lockouts via space or unit controls.

Troubleshooting

Zone Temperature Sensor (ZTS) Service Indicator

Explains the function of the ZSM SERVICE LED as a generic indicator.

Clogged Filter Switch

Function of the clogged filter switch LED indicator.

Fan Failure Switch

Function of the fan failure switch and its LED indicator.

Condensate Overflow Switch

Indicates condensate overflow and unit shutdown.

Troubleshooting

Zone Temperature Sensor (ZTS) Test

Procedures for testing the ZTS thermistor and setpoint potentiometers.

Test 1 - Zone Temperature Thermistor (ZTEMP)

Testing ZTEMP resistance at typical indoor temperatures.

Test 2 - Cooling Set Point (CSP) and Heating Set Point (HSP)

Testing CSP and HSP potentiometers using terminals and resistance values.

Test 3 - System Mode and Fan Selection

Measuring resistance for system mode and fan selection switches.

Troubleshooting

Test 4 - LED Indicator Test, (SYS ON, HEAT, COOL & SERVICE)

Methods for testing unit status LEDs using a multimeter.

Relative Humidity Sensor Test

Testing the mA output signal of the Relative Humidity Sensor.

Programmable & Digital Zone Sensor Test

Testing serial communication voltage and unit operation via ZSM.

ReliaTel Refrigeration Module (RTRM) Default Chart

Information on RTRM default mode operation when inputs are lost.

Troubleshooting

Unit Operation without a Zone Sensor

Temporary operation procedure when a zone sensor is disconnected.

Unit Economizer Control (ECA) Troubleshooting

Troubleshooting economizer control based on ECA LED indicators and error codes.

ReliaTel Control

Verifying economizer status via ECA LED and interpreting error codes.

Troubleshooting

Electro Mechanical Control

Troubleshooting cooling and heating failures for electromechanical controls.

Unit Economizer Control (ECA) Test Procedures

Step-by-step tests to diagnose problems within the unit or the ECA.

Test 1

Verifying the functionality of the economizer actuator (ECA).

Test 2

Testing ECA resistors and sensors, including Mixed Air Sensor and Outdoor Air Switch.

Troubleshooting

Troubleshooting procedures for Direct Drive Plenum Fan

Steps to troubleshoot issues with the direct drive plenum fan motor.

Unit Wiring Diagrams Numbers

Control

Lists drawing numbers for ReliaTel and Electromechanical control wiring diagrams.

Power

Lists drawing numbers for ReliaTel and Electromechanical power wiring diagrams.

Limited Warranty

Electric Air Conditioner - Residential Use

Details the limited warranty for electric air conditioners used in residential applications.

Limited Warranty

Electric Air Conditioner - Commercial Use

Details the limited warranty for electric air conditioners used in commercial applications.

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