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Trane YHC037E User Manual

Trane YHC037E
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Packaged Rooftop Air Conditioners
Precedent™ — Gas/Electric
3 to 10 Tons — 60 Hz
Installation, Operation, and Maintenance
January 2021
RT-SVX21AC-EN
Model Numbers:
YSC036G - YSC060G YHC072F - YHC102F
Model Numbers:
YSC072H - YSC120H YHC120F
Model Numbers:
YHC036E - YHC072E YHC037E - YHC067E
Model Numbers:
YHC048F - YHC060F
SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of
heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training.
Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury.
When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are
attached to the equipment.

Table of Contents

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Trane YHC037E Specifications

General IconGeneral
BrandTrane
ModelYHC037E
CategoryAir Conditioner
LanguageEnglish

Summary

Introduction

Warnings, Cautions, and Notices

Defines types of safety advisories (Warning, Caution, Notice) used throughout the manual.

Proper Field Wiring and Grounding

Emphasizes qualified personnel for field wiring and adherence to codes for safety.

Personal Protective Equipment (PPE) Required

Mandates PPE for potential electrical, mechanical, and chemical hazards during work.

Model Number Descriptions - 3 to 10 Tons (T/Y)

Digit 1 - Unit Type

Defines the meaning of the first digit in the unit model number.

Digit 2 - Efficiency

Defines the meaning of the second digit for unit efficiency.

Digit 3 - Airflow

Defines the meaning of the third digit for airflow.

Digit 4,5,6 - Nominal Gross Cooling Capacity (MBh)

Explains how digits 4, 5, and 6 denote the nominal gross cooling capacity.

Digit 7 - Major Design Sequence

Defines the meaning of the seventh digit for the major design sequence.

Digit 8 - Voltage Selection

Details the voltage options available for the unit.

Digit 9 - Unit Controls

Specifies the unit control options (Electromechanical, ReliaTel™™).

Digit 10 - Heating

Details the heating capacity options (kW).

Digit 11 - Minor Design Sequence

Defines the meaning of the eleventh digit for the minor design sequence.

Digit 12,13 - Service Sequence

Explains the factory-assigned service sequence digits.

Digit 14 - Fresh Air Selection

Details fresh air intake options via digit 14.

Digit 15 - Supply Fan/Drive Type/ Motor

Specifies supply fan, drive type, and motor options via digit 15.

Digit 16 - Hinged Service Access/ Filters

Details service access and filter types via digit 16.

Digit 17 - Condenser Coil Protection

Specifies condenser coil protection options via digit 17.

Digit 18 - Through-the-Base Provisions

Details through-the-base provisions via digit 18.

Digit 19 - Disconnect/Circuit Breaker (three-phase only)

Specifies disconnect and circuit breaker options via digit 19.

Digit 20 - Convenience Outlet

Details options for convenience outlets via digit 20.

Digit 21 - Communications Options

Lists communication interface options via digit 21.

Digit 22 - Refrigeration System Option

Specifies refrigeration system options via digit 22.

Digit 23 - Refrigeration Controls

Details refrigeration control options via digit 23.

Digit 24 - Smoke Detector

Specifies smoke detector types via digit 24.

Digit 25 - System Monitoring Controls

Details system monitoring control options via digit 25.

Model Number Descriptions - 3 to 5 Tons (T/Y - 17 Plus)

Digit 1 - Unit Type

Defines the meaning of the first digit in the unit model number.

Digit 2 - Efficiency

Defines the meaning of the second digit for unit efficiency.

Digit 3 - Airflow

Defines the meaning of the third digit for airflow.

Digit 4,5,6 - Nominal Gross Cooling Capacity (MBh)

Explains how digits 4, 5, and 6 denote the nominal gross cooling capacity.

Digit 7 - Major Design Sequence

Defines the meaning of the seventh digit for the major design sequence.

Digit 8 - Voltage Selection

Details the voltage options available for the unit.

Digit 9 - Unit Controls

Specifies the unit control options (ReliaTel™™).

Digit 10 - Heating Capacity

Details the heating capacity options (kW).

Digit 11 - Minor Design Sequence

Defines the meaning of the eleventh digit for the minor design sequence.

Digit 12,13 - Service Sequence

Explains the factory-assigned service sequence digits.

Digit 14 - Fresh Air Selection

Details fresh air intake options via digit 14.

Digit 15 - Supply Fan/Drive Type/ Motor

Specifies supply fan, drive type, and motor options via digit 15.

Digit 16 - Hinged Service Access/ Filters

Details service access and filter types via digit 16.

Digit 17 - Condenser Coil Protection

Specifies condenser coil protection options via digit 17.

Digit 18 - Through the Base Provisions

Details through-the-base provisions via digit 18.

Digit 19 - Disconnect/Circuit Breaker (three-phase only)

Specifies disconnect and circuit breaker options via digit 19.

Digit 20 - Convenience Outlet

Details options for convenience outlets via digit 20.

Digit 21 - Communications Options

Lists communication interface options via digit 21.

Digit 22 - Refrigeration System Option

Specifies refrigeration system options via digit 22.

Digit 23 - Refrigeration Controls

Details refrigeration control options via digit 23.

Digit 24 - Smoke Detector

Specifies smoke detector types via digit 24.

Digit 25 - System Monitoring Controls

Details system monitoring control options via digit 25.

General Information

Unit Inspection

Details procedures for inspecting the unit upon arrival for shipping damage and verifying nameplate data.

Storage

Provides precautions for storing the unit to prevent condensate formation.

Unit Nameplate

Describes the location and information contained on the unit's nameplate.

Compressor Nameplate

States that compressor nameplates are located on the side of the compressor.

Microchannel Coil Barcode ID

Identifies the location of the barcode decal for coil part identification.

Unit Description

Provides a general description of the unit's features and control systems.

Economizer Control Actuator (Optional)

Explains the function and operation of the ECA for electromechanical units.

General Information

RTCI - Relia Tel™™ Trane Communication Interface (Optional)

Details the Trane Communication Interface module for ICS integration.

RLCI - ReliaTel™™ LonTalk Communication Interface (Optional)

Details the LonTalk Communication Interface module for ICS integration.

RBCI - ReliaTel™™ BACnet Communications Interface (Optional)

Details the BACnet Communications Interface module for ICS integration.

RTOM - ReliaTel™™ Options Module

Describes the ReliaTel™™ Options Module and its monitored functions.

System Input Devices and Functions

Explains various system input devices and their functions for the RTRM.

Supply Fan Failure Input (Optional)

Explains the function of the optional Supply Fan Failure Switch.

Clogged Filter Switch (Optional)

Details the function of the optional Clogged Filter Switch.

Condensate Drain Pan Overflow Switch (Optional)

Explains the Condensate Overflow Switch operation for ReliaTel™™ units.

General Information

Compressor Disable (CPR1/2)

Explains the Compressor Disable input function and its activation by low pressure controls.

Low Pressure Control

Explains the Low Pressure Control function for ReliaTel™™ units.

High Pressure Control

Explains the High Pressure Control function for ReliaTel™™ units.

Power Exhaust Control (Optional)

Explains the Power Exhaust Control operation for ReliaTel™™ units.

Lead/Lag Control (Dual Circuit Only)

Explains the Lead/Lag control function for ReliaTel™™ dual circuit units.

Zone Sensor Module (ZSM) (BAYSENS106*)

Describes the BAYSENS106* Zone Sensor Module.

Zone Sensor Module (ZSM) (BAYSENS108*)

Describes the BAYSENS108* Zone Sensor Module.

Zone Sensor (BAYSENS110*)

Describes the BAYSENS110* Zone Sensor.

Wall Mounted Relative Humidity Sensor (BAYSENS036*)

Describes the optional wall-mounted Relative Humidity Sensor.

General Information

Duct Mounted Relative Humidity Sensor (BAYSENS037*)

Describes the optional duct-mounted Relative Humidity Sensor.

Programmable Zone Sensor - (BAYSENS119*)

Describes the 7-day programmable zone sensor with various features.

Remote Zone Sensor (BAYSENS016*)

Describes the remote zone sensor for ambient or remote temperature sensing.

Remote Zone Sensor (BAYSENS077*)

Describes the remote zone sensor for use with specific ReliaTel™™ remote panels.

Wireless Zone Sensor (BAYSENS050*)

Describes the wireless zone sensor system with receiver and bracket.

High Temperature Sensor (BAYFRST001*)

Describes the high temperature sensor for emergency shutdown of the unit.

Evaporator Frost Control

Explains the ReliaTel™™ Evaporator Frost Control input.

General Information

Electromechanical Option

Explains the Electromechanical Evaporator Frost Control input.

Discharge Line Temp Switch (DLTS)

Explains the Discharge Line Temperature Switch function.

Smoke Detector Sensor (Optional)

Describes the optional smoke detector for high limit shutdown and smoke detection.

Phase Monitor

Explains the Phase Monitor sensor for voltage and phase sequence checks.

Single Zone Variable Air Volume / Displacement Ventilation (Optional)

Describes the optional Single Zone VAV/Displacement Ventilation system.

Human Interface - 5-inch Color Touchscreen (Optional)

Details the features of the optional 5-inch color touchscreen Human Interface.

Pre-Installation

Fiberglass Wool!

Warns about hazards of fiberglass exposure and necessary PPE.

Precautionary Measures

Lists precautionary measures for handling fiberglass wool safely.

First Aid Measures

Provides first aid measures for eye and skin contact with fiberglass.

Dimensions and Weights

Unit Clearances

Illustrates and describes minimum operating and service clearances for unit installation.

Dimensions and Weights

Heavy Objects!

Warns about hazards of lifting heavy units and proper equipment usage.

Improper Unit Lift!

Warns about improper lifting techniques and the risk of dropping the unit.

Table 3. Maximum unit and corner weights (lbs) and center of gravity dimensions (in.) - gas/electric models

Table listing unit weights, corner weights, and center of gravity dimensions.

Dimensions and Weights

Figure 3. Rigging and center of gravity

Illustration showing rigging points and center of gravity for lifting.

Table 4. Factory installed options (fiops)/accessory net weights (lbs)(a),(b)

Table detailing net weights for factory-installed options and accessories.

Dimensions and Weights

Figure 4. Cooling and gas/electric - 3 to 5 tons standard efficiency(a),(b)

Diagram showing dimensions for 3-5 ton standard efficiency cooling/gas units.

Figure 5. Cooling and gas/electric - 3 tons high efficiency(a),(b)

Diagram showing dimensions for 3-ton high efficiency cooling/gas units.

Installation

Foundation

Warns about hazards of lifting heavy units and proper equipment usage.

Roof Damage!

Notifies that the roof should be protected from oil and refrigerant exposure.

Horizontal Units

Provides installation guidance for horizontal units at ground level.

Risk of Roof Collapsing!

Warns of the risk of roof collapse due to improper structural support.

Ductwork

Shows supply and return air openings for horizontal airflow configurations.

Installation

Roof Curb

Provides guidance on installing downflow roof curbs for various unit sizes.

Installation

Combustible Materials!

Warns about fire hazards from combustible materials near unit heat exchangers.

Rigging

Warns about hazards of lifting heavy units and proper equipment usage.

Installation

Improper Unit Lift!

Warns about improper lifting techniques and the risk of dropping the unit.

General Unit Requirements

Provides a checklist of steps required for successful commercial unit installation.

Factory Installed Economizer

Instructs to ensure the factory-installed economizer is in the operating position.

Installation

Temperature Limit Switch Usage for Gas Heat Units

Explains the use of TCO1 limit switches for gas heat units.

Table 5. TC01 tripping values

Lists TCO1 tripping values for 6-10 ton standard efficiency units.

Table 6. TC01 tripping values(a),(b)

Lists TCO1 tripping values for high efficiency 15 SEER units.

Table 7. TC01 tripping values

Lists TCO1 tripping values for high efficiency 17 Plus units.

Installation

Table 8. TC01 tripping values

Lists TCO1 tripping values for 3-5 ton units.

Table 9. TCO1 tripping values for units with low NOx gas furnace option (digit 34 = A)

Lists TCO1 tripping values for units with Low NOx gas furnace option.

TCO1 Instructions for Low NOx Gas Furnace Option

Provides instructions for TCO1 tripping values for the Low NOx gas furnace option.

Horizontal Discharge Conversion (3 to 5 Ton Units)

Details the procedure for converting 3-5 ton units to horizontal discharge.

Installation

Horizontal Discharge Conversion (6 to 10 Ton Units)

Details the procedure for converting 6-10 ton units to horizontal discharge.

TCO1 Instructions

Provides instructions for replacing TCO1 limit controls.

Hazardous Voltage!

Warns of hazards associated with live electrical components and lockout/tagout procedures.

Installation

TCO1 Instructions

Provides instructions for replacing TCO1 limit controls for specific models.

Return Air Smoke Detector

Details the factory installation and conversion for the Return Air Smoke Detector.

Installation

Air-Fi® Wireless Communication Interface

Explains the Air-Fi® Wireless Communication Interface and its horizontal conversion.

Installation

Main Electrical Power Requirements

Warns about hazardous voltages from capacitors and safe discharge procedures.

Through-the-Base Gas Installation

Details the procedure for through-the-base gas line installation.

Installation

Requirements for Gas Heat

Lists requirements for gas supply, piping, and pressure for gas heat units.

Ultra Low NOx Gas Furnace Option - Component Layout

Details the component layout for the Ultra Low NOx Gas Furnace option.

Installation

Condensate Drain Configuration

Warns of hazards associated with live electrical components and lockout/tagout procedures.

To convert drain condensate out the front of unit:

Steps to convert condensate drainage to the front of the unit.

To convert drain condensate through-the base of unit:

Steps to convert condensate drainage through the base of the unit.

Filter Installation

Provides guidance on filter installation and requirements.

Installation

Field Installed Power Wiring

Emphasizes qualified personnel for field wiring and adherence to codes for safety.

Main Unit Power

Emphasizes qualified personnel for field wiring and adherence to codes for safety.

Standard Wiring

Details standard unit power wiring connections and grounding.

Optional TBUE Wiring (Through-the-Base Electrical Option)

Describes wiring for the optional Through-the-Base Electrical option.

Installation

Field-Installed Control Wiring

Warns of hazards associated with live electrical components and lockout/tagout procedures.

Control Power Transformer

Explains the function of the 24-volt control power transformers.

Controls Using 24 Vac

Details wiring procedures for controls using 24 Vac.

Installation

Table 10. Electromechanical thermostat 24V AC conductors with ReliaTel™™ unit

Table specifying wire sizes for 24V AC thermostat connections to ReliaTel™™ units.

Table 11. Electromechanical thermostat 24V AC conductors with electromechanical unit

Table specifying wire sizes for 24V AC thermostat connections to electromechanical units.

DC Conductors

Table detailing wire sizes for zone sensor module wiring.

Controls using DC Analog Input/Outputs (Standard Low Voltage Multi conductor Wire)

Explains wiring for DC analog input/output controls using multi-conductor wire.

Installation

Space Temperature Averaging (ReliaTel™ Only)

Explains space temperature averaging using multiple remote sensors.

Installation

Figure 71. Examples

Diagrams illustrating examples of space temperature averaging circuits.

Installation

Figure 72. Typical field wiring diagrams for optional controls (ReliaTel™™ only)

Diagrams showing typical field wiring for optional ReliaTel™™ controls.

Installation

Table 13. Temperature vs. resistance

Table listing temperature and corresponding resistance values for sensors.

Table 14. Sizing natural gas pipe mains and branches

Table for sizing natural gas pipe mains and branches.

Figure 73. Schematic diagram for field gas piping to unit

Schematic diagram for field gas piping connections to the unit.

Pre-Start

Hazardous Voltage w/Capacitors!

Warns about hazardous voltages from capacitors and safe discharge procedures.

Rotating Components!

Warns about hazards of rotating components and the need for trained personnel.

Voltage Imbalance

Explains voltage imbalance and its effects on motors.

Electrical Phasing (Three Phase Motors)

Details checking and correcting electrical phasing for three-phase motors.

Pre-Start

Live Electrical Components!

Warns of hazards associated with live electrical components and the need for qualified personnel.

Compressor Crankcase Heaters (Optional)

Explains the importance and operation of optional compressor crankcase heaters.

ReliaTel™™ Controls

Describes the self-diagnostic checks performed by the RTRM upon power initialization.

Pre-Start

Table 16. Service test guide for component operation

Guide for testing component operation using various test modes.

Test Modes

Explains three methods for cycling "Test" mode: Step, Resistance, and Auto.

ReliaTel™™ Controls

Details using service test guide for ReliaTel™™ controls and ignition module.

Electromechanical Controls Test Procedure

Procedure for testing electromechanical controls, including fan and economizer.

Unit Start-Up

Sequence of Operation

Outlines the sequence of operation for electromechanical or ReliaTel™™ controls.

ReliaTel™™ Controls

Describes ReliaTel™™ as a microelectronic control feature.

ReliaTel™™ Control Cooling without an Economizer

Details ReliaTel™™ control operation for cooling without an economizer.

Three-Stages of Cooling

Explains the three-stage cooling sequence for high efficiency units.

ReliaTel™™ Control Evaporator Fan Operation (for Gas Units)

Describes ReliaTel™™ evaporator fan operation for gas units.

Sequence of Operation

Supply Air Static Pressure Limit

Details the supply air static pressure limit and unit shutdown conditions.

Supply Air Temperature Controls

Explains supply air temp control using economizer and primary cooling.

Supply Air Setpoint Reset

Explains how supply air reset adjusts setpoints based on other temperatures.

Zone Temperature Control

Describes unit operation during unoccupied mode for cooling.

Morning Warm-up (MWU) Control

Explains Morning Warm-up control activation and operation.

Sequence of Operation

Variable Air Volume Applications (Single Zone VAV)

Details VAV applications for single zone units.

Supply Fan Output Control

Explains supply fan output control for Single Zone VAV units using RTOM.

Minimum Supply Fan Output

Lists minimum supply fan output percentages for unit functions.

Discharge Air Cool Setpoint Adjustment

Explains discharge air cool setpoint adjustment for VAV units.

ReliaTel™ Control Cooling with an Economizer

Details ReliaTel™ control for cooling with an economizer.

Multi-Speed Fan

Describes multi-speed fan operation during economizing and cooling stages.

Single Zone VAV

Explains indoor motor speed control for Single Zone VAV units.

Sequence of Operation

Dehumidification Coil Purge Cycle

Explains the Dehumidification Coil Purge Cycle for compressor reliability.

ReliaTel™™ Control Cooling with an Economizer

Details ReliaTel™™ control for cooling with an economizer.

Sequence of Operation

ReliaTel™™ Control Heating Operation (for Cooling Only Units)

Describes ReliaTel™™ heating operation for cooling-only units.

ReliaTel™™ Control Heating Operation (for Gas Units)

Describes ReliaTel™™ heating operation for gas units.

Ignition Module

Explains the Ignition Module's self-check and operation for gas heat.

Ignition Module Low, Medium and High Heat

Details the Ignition Module's operation for low, medium, and high heat stages.

Sequence of Operation

Drain Pan Condensate Overflow Switch (Optional)

Explains the operation of the optional condensate overflow switch.

Electromechanical Controls

Introduces electromechanical controls as an alternative to ReliaTel™™ controls.

Electromechanical Control Cooling without an Economizer

Details electromechanical control operation for cooling without an economizer.

Electromechanical Control Evaporator Fan Operation (for Gas Units)

Describes electromechanical evaporator fan operation for gas units.

Sequence of Operation

Electromechanical Evaporator Fan Operation (for Cooling Only Units)

Describes electromechanical evaporator fan operation for cooling-only units.

Economizer Set-Up

Explains how to adjust the economizer minimum position potentiometer.

Electromechanical Control Cooling with an Economizer

Details electromechanical control operation for cooling with an economizer.

Electromechanical Control Heating Operation (for Cooling Only Units)

Describes electromechanical heating operation for cooling-only units.

Electromechanical Control Heating Operation (for Gas Units)

Describes electromechanical heating operation for gas units.

Ignition Module Low, Medium and High Heat

Details the Ignition Module's operation for low, medium, and high heat stages.

Sequence of Operation

Table 21. Ignition module diagnostics

Table listing ignition module diagnostic codes and their meanings.

Drain Pan Condensate Overflow Switch (Optional)

Explains the operation of the optional condensate overflow switch.

Verifying Proper Air Flow

Warns of hazards associated with live electrical components and the need for qualified personnel.

Units with 5-Tap Direct Drive Indoor Fan

Explains performance and reliability related to 5-tap direct drive indoor fans.

Sequence of Operation

Units with Belt Drive Indoor Fan

Details performance and reliability for belt drive indoor fans.

Units with Direct Drive Indoor Fan - Electromechanical Control

Explains performance and reliability for direct drive fans with electromechanical control.

ReliaTel™™ Units with Direct Drive Indoor Fan

Explains performance and reliability for ReliaTel™™ units with direct drive indoor fans.

Table 22. Direct drive plenum fan settings (rpm vs. voltage)

Table correlating potentiometer voltage to direct drive plenum fan RPM.

Sequence of Operation

Table 22. Direct drive plenum fan settings (rpm vs. voltage) (continued)

Continues table correlating potentiometer voltage to fan RPM.

Units with Constant CFM Direct Drive Indoor Fan

Explains performance and reliability for constant CFM direct drive indoor fans.

Sequence of Operation

Table 23. Cfm vs. vdc

Table correlating potentiometer voltage to CFM per ton.

Variable Air Volume Applications (Traditional VAV)

Details traditional VAV applications for units.

Supply Air Temperature Control - Occupied Cooling and Heating

Explains supply air temperature control for occupied cooling and heating.

Supply Air Temperature Control with an Economizer

Explains supply air temperature control when using an economizer.

Sequence of Operation

VHR Relay Output

Explains the VHR relay output function during unoccupied modes.

Zone Temperature Control without a Night Setback Panel or ICS - Unoccupied Cooling

Explains zone temperature control for unoccupied cooling without specific panels.

Zone Temperature Control without a Night Setback Panel or ICS - Unoccupied Heating

Explains zone temperature control for unoccupied heating without specific panels.

Morning Warm-up (MWU) Control

Explains Morning Warm-up control activation and operation.

Daytime Warm-up (DWU) Control

Explains Daytime Warm-up control activation and operation.

Supply Duct Static Pressure Control

Explains supply duct static pressure control using a transducer.

Traditional VAV Standalone Operation

Describes traditional VAV operation without ICS or BAS.

Sequence of Operation

Supply Air Temperature Reset

Explains supply air temperature reset based on various factors.

Return Air Smoke Detector

Describes the function and airflow requirements for the return air smoke detector.

Economizer Start-Up

Warns of hazards associated with live electrical components and the need for qualified personnel.

Minimum Position Setting for 17 Plus, 6 to 10 Ton with Multi-Speed, or Single Zone VAV

Details minimum position setting for economizer on specific unit types.

Sequence of Operation

Live Electrical Components!

Warns of hazards associated with live electrical components and the need for qualified personnel.

Compressor Start-Up

Details compressor startup steps for ReliaTel™™ controls.

Scroll Compressors

Provides instructions for checking scroll compressor rotation and phasing.

Dehumidification Option

Warns of hazards associated with live electrical components and the need for qualified personnel.

Sequence of Operation

Gas Heat Units

Instructions for shutting down unit and resetting RTRM for gas heat.

ReliaTel™™ Control:

Steps for starting gas heat units with ReliaTel™™ controls.

Electromechanical Control.

Steps for starting gas heat units with electromechanical controls.

Final System Setup

Lists final checks to perform before leaving the unit after installation.

Maintenance

Hazardous Service Procedures!

Warns about hazards during service and required precautions.

Fan Belt Adjustment - Belt Drive Units

Details the procedure for adjusting fan belts on belt drive units.

Maintenance

Monthly Maintenance

Warns about hazards associated with live electrical components and lockout/tagout procedures.

Filters

Instructions for inspecting and maintaining unit filters.

Return Air Smoke Detector Maintenance

Details maintenance procedures for the return air smoke detector.

Condensate Overflow Switch

Instructs to check the condensate overflow switch for free movement.

Cooling Season

Lists maintenance tasks for the cooling season.

Heating Season

Lists maintenance tasks for the heating season.

Maintenance

Coil Cleaning

Provides instructions for cleaning evaporator and condenser coils.

Hail Guard Removal

Steps for removing the hail guard.

Microchannel (MCHE) Coils

Warns against using detergents on microchannel coils and specifies pressure limits.

Round Tube Plate Fin (RTPF) Coils

Describes cleaning procedures for Round Tube Plate Fin coils.

Hazardous Chemicals!

Warns about hazards of cleaning chemicals and required PPE.

Hazardous Pressures!

Warns about coil bursting due to pressure from cleaning solutions.

Maintenance

Hail Guard Reinstallation

Steps for reinstalling the hail guard.

Annual Maintenance

Suggests cleaning and repainting corroded surfaces annually.

Final Process

Suggests recording unit data for future reference.

Table 25. Sample maintenance log

A sample log for recording monthly maintenance data.

Troubleshooting

Hazardous Service Procedures!

Warns about hazards during service and required precautions.

ReliaTel™™ Control

Explains how ReliaTel™™ provides unit diagnostics and system status.

System Status Checkout Procedure

Describes how to check system status via remote panel LEDs.

Troubleshooting

System failure

Guides on checking voltage for system failure indication.

Heating Failure

Details how to verify heating failure using the Ignition Module LED.

Cooling Failure

Lists potential causes for cooling failure.

Method 2

Details Method 2 for checking system status via RTRM voltage readings.

Troubleshooting

Zone Temperature Sensor (ZTS) Tests

Outlines tests for the Zone Temperature Sensor Module.

Test 1 - Zone Temperature Thermistor (ZTEMP)

Procedure to test the Zone Temperature Thermistor.

Test 2 - Cooling Set Point (CSP) and Heating Set Point (HSP)

Procedure to test Cooling and Heating Set Point potentiometers.

Test 3 - System Mode and Fan Selection

Procedure to test system mode and fan selection switches.

Troubleshooting

Relative Humidity Sensor Test

Procedure for testing the relative humidity sensor output signal.

Programmable and Digital Zone Sensor Test

Procedures for testing programmable and digital zone sensors.

ReliaTel™™ Refrigeration Module (RTRM) Default Chart

Explains RTRM default mode operation when input is lost.

Unit Operation without a Zone Sensor

Describes temporary operation without a zone sensor.

Unit Economizer Control (ECA) Troubleshooting

Verifies economizer status using ECA LED indicators for ReliaTel™™ control.

Troubleshooting

Electromechanical Control

Verifies ECA operation and checks for 24 Vac presence.

Live Electrical Components!

Warns of hazards associated with live electrical components and the need for qualified personnel.

Heating Failure

Details how to verify heating failure using the Ignition Module LED.

Cooling Failure

Lists potential causes for cooling failure.

Resetting Cooling and Ignition Lockouts

Explains how to reset cooling and ignition lockouts using two methods.

Troubleshooting

Table 27. Fault detection and diagnostic codes

Table listing primary faults and diagnostic codes.

Table 28. Low leak economizer sensor values

Table showing sensor resistance values for low leak economizers.

Troubleshooting

Unit Economizer Control (ECA) Test Procedures

Procedures to diagnose ECA functionality for electromechanical controls.

Troubleshooting procedures for Direct Drive Plenum Fan

Troubleshooting procedures for direct drive plenum fans.

Wiring Diagrams

Table 29. Wiring diagram matrix (a)

Matrix correlating schematic type, drawing number, and description for wiring diagrams.

Wiring Diagrams

Table 29. Wiring diagram matrix (a)

Continues the matrix correlating schematic type, drawing number, and description for wiring diagrams.

Wiring Diagrams

Table 29. Wiring diagram matrix (a)

Continues the matrix correlating schematic type, drawing number, and description for wiring diagrams.

Limited Warranty

Combination Gas Electric Air Conditioner YCD, YCH, YSC and YHC (Parts Only) Models Less Than 20 Tons for Commercial Use*

Details the limited warranty for gas electric air conditioners under 20 tons for commercial use.

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