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TriangleTube Prestige Excellence Service Manual

TriangleTube Prestige Excellence
112 pages
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prestige
Water Boiler
Excellence
Warranty Registration Card must be filled out by the customer and mailed within thirty (30) days of installa-
tion in order to gain warranty coverage.
When receiving the PRESTIGE Excellence unit, any claims for damage or shortage in shipment must be
filed immediately against the transportation company by the consignee.
Leave all documentation received with appliance with owner for future reference.
* I N S T A L L A T I O N A N D M A I N T E N A N C E *
* I N S T A L L A T I O N A N D M A I N T E N A N C E *
M A N U A L
M A N U A L
2011-61 Manual PRESTIGE Excellence - Revised 5/29/12
If the information in this manual is not followed exactly, a fire or explosion may
result causing property damage, personal injury or death.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of
this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
- Do not try to light any appliance
- Do not touch any electrical switch; do not use any phone in your building.
- Immediately call your gas supplier from a neighbors phone. Follow the gas
suppliers instructions.
- If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the
gas supplier.
L
I
S
T
E
D
WARNING
NOTICE
Part 1 of 2
(Part 2 begins on page 81)

Table of Contents

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TriangleTube Prestige Excellence Specifications

General IconGeneral
BrandTriangle Tube
ModelPrestige Excellence
CategoryBoiler
TypeCondensing
Fuel TypeNatural Gas or Propane
Heating CapacityVaries by model
DimensionsVaries by model
WeightVaries by model
Heat Exchanger MaterialStainless Steel
Water HeatingYes
ModulationYes

Summary

PRODUCT AND SAFETY INFORMATION

Definitions

Explanation of terms used in the manual to highlight potential hazards or important information.

Product and Safety Information

General overview of safety guidelines and product information.

SECTION I - PRE-INSTALLATION ITEMS

Code Compliance

Requirements for installation adhering to local, state, national, and provincial codes.

Recommended Clearances

Specifies the minimum required clearances around the boiler for installation.

SECTION II - COMBUSTION AIR AND VENTING

Combustion Air Contamination

Information on potential contaminants in combustion air and their effects.

Ventilation and Combustion Air Requirements - Category IV

Requirements for ventilation and combustion air for Category IV appliances.

SECTION III - UNIT PREPARATIONS

Handling Instructions

Guidelines for safely handling and maneuvering the boiler unit.

Wall Mounting Installation

Instructions for installing the boiler using the provided wall bracket.

SECTION IV - BOILER PIPING

General Piping Requirements

Specifies overall requirements for boiler system plumbing and connections.

Pressure Relief Valve

Details on the installation and requirements for the pressure relief valve.

Low Water Cut Off Device

Information on the factory-installed low water cut-off device.

SECTION V - INSTALLING VENT / COMBUSTION AIR & CONDENSATE DRAIN

Installing Condensate Drain Assembly

Instructions for correctly installing the condensate drain assembly.

SECTION VI - GAS PIPING

Gas Supply Piping Connection

Requirements for connecting the gas supply piping to the unit.

Natural Gas Piping

Guidance on pipe sizing and pressure requirements for natural gas.

Propane Gas Piping

Guidance on pipe sizing and pressure requirements for propane gas.

SECTION VII - INTERNAL WIRING

General Requirements

Specifies general requirements for internal wiring installation.

Fuse Locations

Identifies the location of internal fuses within the control module.

SECTION VIII - EXTERNAL WIRING

Installation Compliance

Ensures field wiring complies with national and local electrical codes.

Line Voltage Connections

Instructions for connecting line voltage power to the unit.

Circulator & Diverter Valve Wiring

Details on wiring the boiler circulator and diverter valve.

SECTION IX - TRIMAX OPERATION

Trimax User Interface

Overview of the Trimax control's user interface and display.

Home Screen

Description of the Home Screen's status information display.

EZ Setup

Provides a quick way to customize Trimax settings for installation.

Domestic Hot Water EZ Setup

Customizes domestic hot water settings for the application.

Lockout History

Records and displays the last eight lockout events.

SECTION X - START-UP PREPARATION

Check Boiler System Water Chemistry

Ensures boiler water chemistry meets requirements for warranty coverage.

Check and Test Antifreeze

Procedures for checking and testing antifreeze levels in the system.

Filling the Boiler System

Instructions for filling the boiler system with water.

SECTION XI- START-UP PROCEDURES

Final Checks Before Start-Up

A checklist of final verifications before initiating start-up.

PRESTIGE Excellence Start-Up

Step-by-step guide for starting the PRESTIGE Excellence unit.

If PRESTIGE Excellence Does Not Start Correctly

Troubleshooting steps for when the unit fails to start properly.

SECTION XII - OUTDOOR RESET CONTROL

Mounting the Outdoor Sensor

Instructions for mounting the outdoor sensor enclosure.

Wiring the Sensor

Guidance on routing and connecting the outdoor sensor wires.

SECTION XIII - EXTERNAL MODULATING CONTROL

Wiring the Modulating Controller

Instructions for wiring an external modulating controller.

Factory Trimax Settings

Default settings for the Trimax control system.

SECTION XIV - CHECK-OUT PROCEDURES

Check-Out Procedures

A list of procedures to verify proper installation and operation.

SECTION XV - INSTALLATION RECORD

Installation Record

Form for recording installation details and completion.

SECTIONS XVI - MAINTENANCE SCHEDULE

Service Technician

Annual maintenance tasks to be performed by a qualified service technician.

Owner Maintenance

Regular maintenance tasks for the unit owner.

SECTION XVII - MAINTENANCE PROCEDURES

Reported Problems

Procedure for checking and addressing owner-reported issues.

Inspect Burner Area

Instructions for inspecting and cleaning the burner area components.

Check Boiler System

Verifying the correct installation and operation of boiler system components.

Replacement Parts

Jacket Components

List and diagram of the boiler's jacket components.

Product Specifications

Performances

Table detailing performance metrics like storage volume, peak, and continuous flow.

Product & Safety Information (Water Heater)

Definitions

Explanation of terms used in the water heater manual.

Pre-Installation (Water Heater)

Installation - Domestic Piping

Guidance on domestic water piping installation for the water heater.

Water Heater Start-Up

Steps and procedures for initiating the water heater's operation.

Water Heater Maintenance

Schedule and procedures for maintaining the water heater.

Installation - Domestic Piping

Temperature & Pressure (T&P) Relief Valve

Information on installing the temperature and pressure relief valve.

Thermal Expansion

Importance and installation of expansion tanks for thermal expansion.

Water Hammer

Addressing water hammer issues to prevent damage to pipes and appliances.

Installation - Piping Diagrams

Standard Installation Domestic Piping Excellence Series

Diagrams illustrating standard domestic piping configurations.

Water Heater Start-Up

Filling the Inner (Domestic Water) Tank

Procedure for filling the inner tank with domestic water.

Setting the Thermostatic Mixing Valve

Instructions for adjusting the thermostatic mixing valve for desired temperature.

Additional DHW Feature

DHW Frost Protection

Description of the frost protection feature for the indirect water heater.

Water Heater Maintenance

Maintenance Schedule

Annual and monthly maintenance tasks for the water heater.

Draining Water Heater

Procedures for draining the water heater if exposed to freezing temperatures.

Replacement Parts (Water Heater)

Excellence Domestic Components

List and diagram of domestic components for the Excellence water heater.

Water Heater Specifications

Performances

Table detailing performance metrics like storage volume and flow rates.

Available Equipment

Smart Indirect Fired Water Heaters

Overview of Triangle Tube's smart indirect fired water heaters.

TTP Brazed Plate Heat Exchangers

Description of TTP Brazed Plate Heat Exchangers.

Maxi-flo Pool and Spa Heat Exchangers

Information on Maxi-flo Pool and Spa Heat Exchangers.

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