TriangleTube Prestige Solo 110 User Manual

PRESTIGE Solo 60, 110, 175 and 250
HX Field Replacement
Kit
1
Each Heat Exchanger (HX) Replacement Kit includes
the following items already installed on the heat
exchanger:
- Combustion chamber insulation
- Burner head and gasket
- Sight glass assembly
- Burner mounting plate gasket
The following items are shipped in a PARTS BOX and
must be installed as part of the HX replacement:
- Vent outlet gasket
- Blower gasket
- Boiler piping gaskets
- Long handle phillips head screwdriver
- Long handle T-20 Torx screwdriver
- Igniter, igniter gasket, screws
- Temperature sensors and harness adapters
Recommended tools:
A. Pipe wrenches
B. Phillips and flat head screw drivers
C. 10 mm socket and/or 10 mm wrench
D. Adjustable wrench
E. Needle nose pliers
F. Diagonal cutting pliers
G. Calibrated combustion analyzer
Quantity Kit Part
Number
Description
M
odel
PS 110 Natural Gas
Stainless Steel
Condensate Pan
PT 110 Natural Gas
Polypropylene
Condensate Pan
PS 60 (Nat. & LP)
/ PS 110 LP
Stainless Steel
Condensate Pan
PT 60 (Nat. & LP)
/ PT 110 LP
Polypropylene
Condensate Pan
PS 175 & PT 175
(Nat. & LP)
Both Condensate Pans
PS 250 & PT 250
(Nat. & LP)
Both Condensate Pans
1 PSRKIT01 Heat Exchanger Assembly X
1 PTRKIT124 Heat Exchanger Assembly X
1 PSRKIT76 Heat Exchanger Assembly X
1 PTRKIT125 Heat Exchanger Assembly X
1 PSRKIT25 Heat Exchanger Assembly X
1 PSRKIT26 Heat Exchanger Assembly X
Indicates a potentially hazardous situation
which, if ignored, can result in serious injury
or substantial property damage.
Indicates special instructions on installation,
operation or maintenance, which are impor-
tant to equipment but not related to personal
injury hazards.
NOTICE
WARNING
For your safety, turn off electrical power sup-
ply at service panel and allow unit to cool
before proceeding to avoid possible electrical
shock and scald hazard. Failure to do so can
cause severe personal injury or death.
Use a two wrench method when tightening piping
onto the boiler piping connections. Use one
wrench to prevent the boiler piping from turning /
twisting. Failure to support the boiler piping and
connections in this manner could cause damage to
the boiler and its components.
Failure to follow instructions below can result
in severe personal injury or damage if ignored.
• Instructions are for a qualified installer/
service technician only.
• Read all instructions before proceeding.
• Follow instructions in proper order.
WARNING
WARNING
WARNING

TriangleTube Prestige Solo 110 Specifications

General

Model	Prestige Solo 110
Category	Boiler
Brand	TriangleTube
Fuel Type	Natural Gas or Propane
Max Input	110, 000 BTU/hr
Efficiency	95% AFUE
Vent Type	Direct Vent
Heat Exchanger Material	Stainless Steel
Modulating Burner	Yes
Warranty	10-year limited warranty

Summary

Preliminary Instructions for HX Replacement

Pre-Installation Safety and Preparation

Verify kit, power off, gas off, drain boiler, and remove front panel before starting.

Vent Outlet Adapter and Venting Removal

Stainless Steel Adapter and Venting Disassembly

Remove stainless steel adapter, loosen clamp, disconnect piping, and mark wire connections.

Top Jacket, Vent Adapters, and MCBA Removal

Remove Top Panel, Adapters, and MCBA Components

Remove top panel, both vent adapter types, and disconnect MCBA electrical components.

TriMax, Gas, and Blower Assembly Removal

Disconnect TriMax, Gas, and Blower Components

Disconnect TriMax components, gas piping, and remove the blower/gas valve/venturi assembly.

Water Connections and Heat Exchanger Removal

Remove Water Components and Heat Exchanger

Remove water components, bracket, and lift out the heat exchanger.

New Heat Exchanger Preparation

Unpack, Inspect, and Install New Parts

Unpack, inspect the new heat exchanger, and install sensors and igniter.

Heat Exchanger and Water Connection Installation

Install Heat Exchanger, Piping, and Drain

Position new heat exchanger, mount blower assembly, connect water piping, and install drain.

Condensate Drain, Gas, and Vent Adapter Installation

Install Condensate, Gas, and Vent Components

Install condensate drain assembly, gas piping, and stainless steel vent adapter.

Vent Outlet Adapter Installation

Install Stainless and Polypropylene Adapters

Install both adapter types, ensuring proper seating and gasket installation.

MCBA Electrical Connections Installation

Connect MCBA Components and Wiring

Connect LWCO, sensors, gas valve, blower, igniter, and route wiring.

TriMax Electrical Connections and Start-Up

Connect TriMax Components and Install Vent

Connect TriMax components, install air intake pipe, and vent connection.

Start-Up Procedures

Fill boiler, purge air, set pressure, check gas, and turn on power.

Combustion Test and MCBA Instructions

Perform Combustion Test and Set Modes

Perform combustion test, set boiler to high/low fire modes.

Adjust Low Fire Offset Screw

Adjust plastic OFFSET SCREW for low fire CO2 levels.

Offset Adjustment and TriMax Procedure

Adjust Offset Screw and Firing Rates

Adjust OFFSET SCREW and firing rates for proper combustion.

TriMax Control Procedure

Enter installer code, set firing rates, and adjust throttle/offset screws.