Troy-Bilt TB539E User Manual

Operator’s Manual
4-Cycle Gas Trimmer
TB539E
TABLE OF CONTENTS
Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Rules for Safe Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Know Your Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Oil and Fuel Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Starting/Stopping Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Starting using the Electric Starter Accessory . . . . . . . . . . . . . . . . .4
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Maintenance & Repair Instructions . . . . . . . . . . . . . . . . . . . . . . . . .5
Cleaning and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E12
All information, illustrations, and specifications in this manual are based
on the latest product information available at the time of printing. We
reserve the right to make changes at any time without notice.
Copyright© 2009 MTD SOUTHWEST INC, All Rights Reserved.
SAVE THESE INSTRUCTIONS
For service call 1-800-828-5500, or 1-800-668-1238 in Canada to
obtain a list of authorized service dealers near you. For more details
about your unit, visit our website at www.troybilt.com or
www.troybilt.ca.
If you have difficulty assembling this product or have any questions
regarding the controls, operation or maintenance of this unit, please
call the Customer Support Department.
DO NOT RETURN THE UNIT TO THE RETAILER. PROOF OF
PURCHASE WILL BE REQUIRED FOR WARRANTY SERVICE.
THIS PRODUCT IS COVERED BY ONE OR MORE U.S. PATENTS.
OTHER PATENTS PENDING.
Service on this unit both within and after the warranty period should
be performed only by an authorized and approved service dealer.
Before beginning, locate the unit’s model plate. It lists the model and
serial numbers of your unit. Refer to the sample plate below and copy
the information for future reference.
Copy the serial number here:
Copy the model and parent part number here:
PART NO. 769-04481 P02 (2/09)
DO NOT RETURN
THIS PRODUCT
For Assistance please call 1-800-828-5500 (U.S.) or
1-800-668-1238 (Canada)
or visit www.troybilt.com
In an effort to reduce the impact on the forests,
and reduce carbon and greenhouse gas
emissions, MTD is using less paper by reducing
the text size of this manual.

Troy-Bilt TB539E Specifications

General

Brand	Troy-Bilt
Model	TB539E
Category	Trimmer
Language	English

Summary

Product Support and Information

Assistance Contact Numbers

Provides phone numbers for product assistance and service in the U.S. and Canada.

Online Resources and Instructions

Troybilt.com and troybilt.ca are listed for unit information and saving instructions.

Warranty Service Requirements

Proof of purchase is required for warranty service.

Unit Identification

Instructions to locate and record the unit's model and serial numbers.

Rules for Safe Operation

Safety Symbol Meanings

Explains the meaning and purpose of various safety symbols used in the manual.

Important Safety Instructions

General safety rules to follow before operating the unit to ensure operator and bystander safety.

Gas Unit Safety Warnings

Warnings about gasoline's flammability and precautions during fueling.

Safe Operating Guidelines

Guidelines for safe operation, including protective gear and area clearing.

Additional Safe Operation Rules

Safe Operation Practices

Rules for safe handling, operation, and maintenance to prevent injury.

Other Safety Warnings

Warnings regarding fuel storage, unit cooling, and securing the unit.

Key Safety Symbols Explained

Explains key safety symbols and warnings for operator awareness.

Know Your Unit Components

Identifies major components of the Troy-Bilt 4-Cycle Gas Trimmer.

Assembly and Initial Setup

Install Cutting Attachment Shield

Instructions for installing the cutting attachment shield for safety.

Adjust D-Handle

Steps to adjust the D-handle for optimal grip and control.

Fueling the Unit Safely

Safe procedures for filling the fuel tank with unleaded gasoline.

Recommended Oil and Fuel

Details required oil type and recommended fuel for the unit.

Add Crankcase Oil

Step-by-step guide to add oil to the crankcase before initial use.

Operating Instructions

EZ-Link™ System Operation

Instructions for using the EZ-Link™ system and optional attachments.

Manage Cutting Attachments

Steps to safely remove or install cutting attachments or add-ons.

Proper Trimmer Handling

Guidance on how to properly hold the trimmer for safe and effective use.

Adjust Trimming Line Length

Instructions on how to adjust the trimming line length using the Bump Head™.

Tips for Best Trimming

Tips for achieving the best cutting results with the trimmer.

Maintenance and Repair

Maintenance Schedule

Table outlining required maintenance procedures and their frequencies.

Air Filter Maintenance

Instructions for cleaning and re-oiling the air filter.

Oil Level Check and Change

Procedures for checking the oil level and changing the engine oil.

Maintenance and Repair Procedures

Electric Start Feature Info

Information regarding the optional electric starter accessory.

Engine Valve Adjustment

Steps to adjust rocker arm clearance for proper engine operation.

Spark Plug Service

Procedure for replacing the spark plug, including gap settings.

Spark Arrestor Maintenance

Instructions for cleaning and maintaining the spark arrestor screen.

Unit Cleaning and Storage

Guidelines for cleaning, storing, and preparing the unit for use or storage.

Transporting the Unit

Guidelines for safely transporting the trimmer.

Troubleshooting Engine Issues

Engine Starting Problems

Lists causes and actions for when the engine fails to start.

Engine Running Problems

Lists causes and actions for engine idling, acceleration, and power issues.

Cutting Attachment Problems

Lists causes and actions for line feed issues with the cutting attachment.

Product Specifications

Engine Specifications

Lists technical specifications for the engine.

Drive and Cutting Attachment Specs

Lists technical specifications for the drive shaft and cutting attachment.

Manufacturer's Limited Warranty

Warranty Coverage and Claims

Details warranty period, conditions, exclusions, and how to obtain service.

Legal Rights and Limitations

Explains how state law affects warranty rights and limitations.