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Trumpf BendMaster 150 User Manual

Trumpf BendMaster 150
258 pages
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Operator's manual
BendMaster
TruBend Cell 5000

Table of Contents

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Trumpf BendMaster 150 Specifications

General IconGeneral
Bending Length1500 mm
Bending Force150 kN
Max Bending Length1500 mm
Backgauge AxisX, R, Z
Backgauge Resolution0.01 mm

Summary

Chapter 1 Safety

1 For Your Safety

Explains CE marking, EC Declaration of Conformity, and compliance with safety standards like ANSI B11.3.

2 Operational Safety

Discusses machine dangers from improper use and defines intended use, including allowed and disallowed operations.

3 Hazards

Details dangers from switch cabinets, laser radiation, and magnetic fields, including specific warnings and notes.

4 Measures to be taken by the manufacturer

Outlines safety equipment safeguarding the danger zone and operational requirements for safety devices.

5 Organizational measures to be taken by the user

Covers observing warnings, training personnel, duty of care, water protection, and using correct spare parts and software.

Chapter 2 BendMaster Installation Conditions

2 Installation Site

Details space requirements, floor quality, flatness tolerances, and consultation needs for structural analysts.

3 Compressed Air Supply

Details required pressure, air consumption, supply line specifications, and quality requirements for compressed air.

4 Electrics

Covers electrical installation requirements, IEC/NEC conditions, electrical power supply specifications, and connected loads.

5 Transport

Outlines arrangements and procedures for system transport, including preparation, dimensions, and permitted auxiliary tools.

Chapter 3 Description

3 The Most Important Assemblies

Identifies key components of the BendMaster and TruBend press brake system, including the gripper, sensors, and cabinets.

Chapter 4 Operation

1 Description of Operating Elements

Details the portable manual control unit, its operating elements, and the function of buttons and LEDs.

2 Operating the BendMaster

Covers safety information related to workpiece suspension, status display icons, software version views, and user settings.

3 Switching On and Referencing

Guides on switching on the BendMaster, logging in, releasing emergency stops, and referencing axes.

3.2 Referencing the BendMaster

Explains the necessity of referencing axes, especially the regripping station, and how to identify unreferenced axes.

6 Running in a TruTops Program

Covers settings in TruTops Bend for BendMaster control V7.0+, productivity package procedures, and adjusting old projects.

6.8 Performing Rough Recognition

Details the process of searching for areas and stacks, including image recording, zoom functions, and handling recognition problems.

6.13 Program Loading

Guides on opening and starting programs, selecting execution methods, setting breakpoints, and interrupting/resuming programs.

8 Errors and Messages

Details how to display and acknowledge errors/messages, and troubleshoot errors by identifying causes and effects.

9 Error Handling

Covers jumpering sensor fingers, image processing diagnostics, and using Vision Diagnostics for recording and analysis.

10 Solving Problems and Troubleshooting

Addresses common issues in fine position recognition, providing solutions for problems like 'no part recognized' or 'part underneath detected'.

Chapter 5 Maintenance (Customer)

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