Trumpf BendMaster 150 User Manual

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Operator's manual

BendMaster

TruBend Cell 5000

Table of Contents

Default Chapter7
- Table of Contents7
Chapter 1 Safety19
For Your Safety19
Operational Safety21
- Intended Use21
- Authorized Personnel22
Hazards23
- Dangers Due to the Switch Cabinet23
- Hazards Due to Laser Radiation23
- Dangers from Magnetic Fields24
  - Mobile Fanning Magnet (Option)24
- Hazards When Dealing with Workpieces25
  - Sharp-Edged Workpieces25
  - Dangers Due to Floating Loads25
- Dangers Due to Unexpected Movements28
- Dangers Due to Teleservice28
Measures to be Taken by the Manufacturer29
- Danger Zones and Safeguarding Device29
- Danger Signs on the Machine32
Organizational Measures to be Taken by36
- The User36
- Observing Warnings and Danger Signs36
- Training and Instructing Operators36
  - Measures Applicable Worldwide36
- Adhering to the Duty of Care When Handling36
  - The Machine36
- Pay Attention to Water Protection37
- Using Spare Parts, Accessories, Software and38
Overview of Residual Risks40
Disassembly and Disposal42
- Who Does What47
Planning Aid48
Installation Site50
- Space Requirements50
- Floor Requirements50
  - Surface50
  - Floor Quality52
- Weight Load54
- Stress Due to Vibration55
- Ambient Conditions55
Compressed Air Supply57
Electrics58
- Electrical Power Supply58
  - Connected Loads58
  - Connecting Cables59
- Power Supply59
  - Residual Current Device (RCD)59
  - Line Structures60
- Network Link61
Transport62
- Preparing Transport62
  - Transport Dimensions62
- Permitted Auxiliary Tools62
- Checking, Unloading and Transporting the64
  - On Delivery: Check the Machine64
  - Unloading and Transporting the Machine64
Description65
Machine Concept67
Technical Data68
- Bendmaster68
- Bendmaster Axes69
The most Important Assemblies70
- Nameplate70
- Floor Lane71
- Arm71
- Bendmaster Switch Cabinet71
- Sheet Sensor72
- Rotational Transformer73
- Safety Fencing73
- Control Panel73
- Easy Operation74
- Sensor Gauge Fingers at the Trubend Series75
Options79
- Extendable Floor Lane79
- Gripper79
- Special Gripper83
- Sheet Removal Station85
- Double Sheet Recognition and Double Sheet86
  - Double Sheet Recognition87
  - Double Sheet Separation88
- Regripping Station88
- Gripper Changing Console89
- Backlighting Table89
- Productivity Package90
- 4.10 Mobile Fanning Magnet91
- 4.11 Handling Equipment91
- 4.12 Store Connection92
- 4.13 Trutops°Bend93
Options at the Trubend94
Description of the Operating Elements100
- Portable Manual Control Unit100
  - Operating Elements100
  - Menus and Submenus101
- Control Panel103
- Stationary 19" Screen104
Operating the Bendmaster105
- Safety Information105
- Status Display105
- Software Versions View107
- User Settings107
- Operating Modes110
  - Selecting Operating Modes111
  - Enabling Conditions for Operation Modes111
- Moving Axes of the Bendmaster Manually116
- Displaying Axis Positions120
- Gripper Service121
- Automatic Gripper Change (Option)122
  - Picking up a Gripper122
  - Lay down Gripper125
- Regripping Station (Option)126
- Setting the Backstop Resistor Regardless of130
Switching on and Referencing the Bend132
- Switching on the Bendmaster132
- Referencing the Bendmaster133
  - Referencing the Z, A, B, C, Z1, Z2 Axes134
  - Referencing the D Axis135
- Referencing Trubend136
Switching off the Bendmaster140
- Stopping Bendmaster and Trubend in any140
- Bendmaster, Switching off140
Travel Functions142
- Executing Travel Functions142
Running in a Trutops Program144
- From Bendmaster Control V7.0 and Higher144
- Procedure for Productivity Package Option144
- Overview, Loading a Program146
- Creating a New Bendmaster Job from the Tru147
- Archiving, Restoring or Deleting Jobs149
- Defining Job Details153
  - Defining Exposure Details153
  - Editing the Gripper Weight155
- Loading and Unloading Areas156
- Performing the Rough Recognition Process166
- Defining Stacks172
- 6.10 Processing Stacks174
- 6.11 Creating a Tooling Plan178
- 6.12 Setting Bending Parameters182
- 6.13 Program, Loading186
- 6.14 Starting a Run-In Program194
- 6.15 Production Planning196
- Connection to Storage (Option)199
Working at the Press Brake Without Bend204
Errors and Messages205
- Displaying and Acknowledging Errors and205
- Troubleshoot an Error205
Error Handling207
- Jumpering the Sensor Finger207
- Image Processing Diagnostics207
- Teleservice219
Solving Problems and Troubleshooting220
- 10.1 Problem: no Part Recognized220
  - Solution: no Part Identified221
- 10.2 Problem: Part Underneath Detected222
  - Solution: Part Underneath Detected223
- Problem: Part Interference Contour Recognized224
  - Solution: Interference Contour Recognized225
General Guidelines229
Maintenance Overview231
Lubrication232
- Overview232
- Maintenance Instructions233
  - Bendmaster: Z Slide233
  - Regripping Station (Option)234
Mechanical Elements236
- Maintenance Instructions236
Electrical Components242
- Overview242
- Maintenance Instructions243
Optical Components248
- Overview248
- Maintenance Instructions248
  - Bendmaster: Sheet Sensor248

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Trumpf BendMaster 150 Specifications

General

Brand	Trumpf
Model	BendMaster 150
Category	Industrial Equipment
Language	English

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