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TruHeat HF 5000 Series
Trumpf TruHeat HF 5000 Series User Manual
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Operating instructions TruHeat
HF S
eries
1000
/
3000
/
5000
A 05-0099-00.BEN-001-21
28.03.2017
Operating instructions
TruHeat
HF
Series
1000
/
3000
/
5000
Notice!
This operating manual is required for the safe operation of the device.
Therefore, you should keep the operating manual close to the device.
2
Table of Contents
Table of Contents
5
Index of Figures
9
Fig.3.1
10
Fig.3.2
10
Fig.3.3
10
Fig.3.4
10
Fig.3.5
10
Fig.3.6
10
Fig.3.7
10
Fig.3.8
10
Fig.3.9
10
Fig.5.5
10
Index of Tables
11
General Information
13
Warranty
13
Structure of the Documentation
13
General
13
Structure of the Operating Instructions
14
Structure of the Individual
14
Explanation of Pictograms and Symbols
14
Technical Terms and Abbreviations
16
Description of the Abbreviations
16
Description of the Technical Terms
16
Safety
17
Intended Use
17
Function and Operation of the Equipment
17
Ntended Use
18
Unauthorized Operating Methods
18
General Warning Notices
19
Dangers from High Voltages
19
Danger from Electromagnetic Fields
20
Dangers from High Temperatures
22
Responsibility of the Operator
22
Dangers During Maintenance and Repair
23
Dangers with Switched - off Device Switch
23
Safety Devices
24
Monitoring and Protection Devices
24
Emergency Measures
25
Important Notes Concerning the Eu Declaration of Conformity
25
Description, Technology
27
Classification According to en 55011
27
Components and Their Function
27
Construction of the Generator
27
Operating Elements and Connections
28
Front of Desktop Device
28
Rear Side of Desktop Device / 19-Inch Rack
29
Rear Side of Module
29
Front of External Circuit
30
Rear of External Circuit
30
Technology
31
Control Modes
32
Operation and Matching
33
Introduction and Control Principle
33
Load Matching
34
Conductance - Frequency
34
Equivalent Circuit Diagram Showing External Circuit and Load
35
Load Matching
36
Frequency Matching
37
Current/Frequency Range
37
Starting Procedure
39
Fig.3.10
39
Capacitor Voltage in External Circuit
39
Fields of Application
41
Technical Data
41
Versions, Accessories
43
Model Variations
43
Mechanical Variants
43
Electrical Variants
44
External Circuit Variants
44
External Voltage Supply for the Control
45
Fig.4.1
45
Basic Circuit of External Control Voltage
45
Fig.4.2
46
Connection Cable for the External Voltage Source
46
Fig.5.1
46
Accessories
47
Pyrometer for Temperature Regulation
47
Installation
49
Transport, Storage
49
General Notices
49
Position
50
Storage Conditions
50
Position for Transport, Storage and Installation
50
Unpacking
51
Packaging Material
51
Installation and Assembly
52
Position of Water Monitor
52
Connecting
54
Safety
54
Connecting the Inductor
55
Connecting the Cooling Water Supply
56
Cooling Water Supply for Desktop Device and 19- Inch Rack
57
Leak - Proofing
57
Connecting the Safety and Control Circuits
58
Safety and Control Circuits in Desktop Device and 19- Inch Rack
59
Establishing the Connections between the Power Supply Unit and the External Circuit
60
Fig.5.10
60
Fig.5.11
60
Connections between Power Supply Unit and External Circuit
62
19- Inch Rack
62
Fig.5.13
62
Fig.5.14
62
Connecting the Mains Supply
63
Fig.5.15
63
Onnecting Power Supply for Desktop Device and Inch Rack
64
Fig.5.16
64
Connecting the Potential Equalization on External Circuit
65
Fig.5.17
65
Connecting the Potential Equalization on Power Supply
66
Connecting the Pyrometer
66
Fig.5.18
66
Fig.5.19
67
Fig.5.20
67
Matching
68
Fig.5.21
68
Dismantling, Packing
69
Ensuring Voltage - Free Components
69
Emptying the Cooling Water Circuit
69
Packing
69
Transporting
69
Disposal
69
Operation, Control
71
Safety Notes for Operation
71
Commissioning
71
Operation Via Control Module
72
Peration and Display Elements
72
Front
72
Display Elements on Rear Side
73
Control System
73
Recognition of Operational States
74
Icons
74
Menu Structure
76
Fig.5.4
76
Start Menu
77
Main Menu
79
Set / Actual Value Display
79
Fig.6.10
79
Fig.6.11
79
Operating Parameters
80
Selecting and Copying a Parameter Set
81
Fig.6.12
81
Onfiguring Parameters
82
Regulation
82
Et Values Submenu
82
Fig.6.13
82
Fig.6.14
82
Imer Submenu
83
Amp Submenu
83
Fig.6.15
83
Fig.6.16
83
Process Control Submenu
84
Fig.6.17
84
Fig.6.18
84
Fig.6.19
85
Set Actual Value Deviation Submenu
86
Protected Mode
86
Fig.6.20
86
Fig.6.21
86
Generator Setup
87
Nterfaces
88
Tab.6.3
90
External Circuit
91
Fig.5.6
91
Power Supply Unit
92
Ontrol Panel
93
Hange Password
93
Factory Settings
93
Automatic Search Fstart
94
Diagnosis
95
Measurement Display
95
Tab.4.1
96
Tab.6.1
96
Arning Messages
97
Ault Messages
97
Rror Log
97
Perating Time Counter
98
Version Data
98
Ersion Data Hw / Sw
98
Service
99
Operation Via Rs 232 Service Interface
100
Operation Via Trucontrol Power Software
101
Operation with Pyrometer
102
Configuration on the Generator
102
Configuration on the Temperature Regulator
103
Troubleshooting, Rectification of Faults
104
Fault and Warning Messages
104
Fault Messages
104
Tab.6.2
107
Warning Messages
112
Maintenance
115
General Maintenance Notices
115
Technical Support
115
Fig.6.1
115
Interfaces
117
Overview of Interfaces
117
Analog-Digital Interface
118
Interlock
118
Fig.6.2
119
Fig.6.5
120
Tab. 8.1 Tab
120
Signal Assignment
121
Tab. 8.3 Tab
122
Signals for Digital Inputs
123
Signals for Digital Outputs
123
Tab. 8.5 Tab
123
Tab. 8.7 Tab
123
Tab. 8.9 Tab
124
Ignals for Analog Inputs
125
Ignals for Analog Outputs
125
Rs 232 Service
126
Structure of Communication Block
128
Communication Procedure
130
Profibus
132
General
132
Tab. 8.11 Tab
132
Trumpf Hüttinger Profibus Commands
133
Canopen
137
Abbreviations
137
Can Bus Connection
137
Etting Station Address and Baud Rate
139
Receive Pdo (Rpdo)
139
Transmit Pdo (Tpdo)
140
S (Tpdo)
140
(Emcy)
142
Profibus and Rs 232 Commands
143
Description of Acknowledgment Messages
143
Commands with Acknowledgment Message
143
Fig.5.9
152
Fig.5.12
152
Fig.6.6
152
Fig.6.9
152
Commands with Data Query
154
5
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Trumpf TruHeat HF 5000 Series Specifications
General
Brand
Trumpf
Model
TruHeat HF 5000 Series
Category
Industrial Equipment
Language
English
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