Name: Trumpf TruHeat HF 1000 Series
Brand: Trumpf
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Operating instructions TruHeat HF Series 1000 / 3000 / 5000

A 05-0099-00.BEN-001-21

28.03.2017

Operating instructions

TruHeat HF

Series 1000 / 3000 / 5000

Notice!

This operating manual is required for the safe operation of the device.

Therefore, you should keep the operating manual close to the device.

Table of Contents5
Index of Figures9
Fig.3.110
Fig.3.210
Fig.3.310
Fig.3.410
Fig.3.510
Fig.3.610
Fig.3.710
Fig.3.810
Fig.3.910
Fig.5.510
Index of Tables11
General Information13
Warranty13
Structure of the Documentation13
General13
Structure of the Operating Instructions14
Structure of the Individual14
Explanation of Pictograms and Symbols14
Technical Terms and Abbreviations16
Description of the Abbreviations16
Description of the Technical Terms16
Safety17
Intended Use17
Function and Operation of the Equipment17
Ntended Use18
Unauthorized Operating Methods18
General Warning Notices19
Dangers from High Voltages19
Danger from Electromagnetic Fields20
Dangers from High Temperatures22
Responsibility of the Operator22
Dangers During Maintenance and Repair23
Dangers with Switched - off Device Switch23
Safety Devices24
Monitoring and Protection Devices24
Emergency Measures25
Important Notes Concerning the Eu Declaration of Conformity25
Description, Technology27
Classification According to en 5501127
Components and Their Function27
Construction of the Generator27
Operating Elements and Connections28
Front of Desktop Device28
Rear Side of Desktop Device / 19-Inch Rack29
Rear Side of Module29
Front of External Circuit30
Rear of External Circuit30
Technology31
Control Modes32
Operation and Matching33
Introduction and Control Principle33
Load Matching34
Conductance - Frequency34
Equivalent Circuit Diagram Showing External Circuit and Load35
Load Matching36
Frequency Matching37
Current/Frequency Range37
Starting Procedure39
Fig.3.1039
Capacitor Voltage in External Circuit39
Fields of Application41
Technical Data41
Versions, Accessories43
Model Variations43
Mechanical Variants43
Electrical Variants44
External Circuit Variants44
External Voltage Supply for the Control45
Fig.4.145
Basic Circuit of External Control Voltage45
Fig.4.246
Connection Cable for the External Voltage Source46
Fig.5.146
Accessories47
Pyrometer for Temperature Regulation47
Installation49
Transport, Storage49
General Notices49
Position50
Storage Conditions50
Position for Transport, Storage and Installation50
Unpacking51
Packaging Material51
Installation and Assembly52
Position of Water Monitor52
Connecting54
Safety54
Connecting the Inductor55
Connecting the Cooling Water Supply56
Cooling Water Supply for Desktop Device and 19- Inch Rack57
Leak - Proofing57
Connecting the Safety and Control Circuits58
Safety and Control Circuits in Desktop Device and 19- Inch Rack59
Establishing the Connections between the Power Supply Unit and the External Circuit60
Fig.5.1060
Fig.5.1160
Connections between Power Supply Unit and External Circuit62
19- Inch Rack62
Fig.5.1362
Fig.5.1462
Connecting the Mains Supply63
Fig.5.1563
Onnecting Power Supply for Desktop Device and Inch Rack64
Fig.5.1664
Connecting the Potential Equalization on External Circuit65
Fig.5.1765
Connecting the Potential Equalization on Power Supply66
Connecting the Pyrometer66
Fig.5.1866
Fig.5.1967
Fig.5.2067
Matching68
Fig.5.2168
Dismantling, Packing69
Ensuring Voltage - Free Components69
Emptying the Cooling Water Circuit69
Packing69
Transporting69
Disposal69
Operation, Control71
Safety Notes for Operation71
Commissioning71
Operation Via Control Module72
Peration and Display Elements72
Front72
Display Elements on Rear Side73
Control System73
Recognition of Operational States74
Icons74
Menu Structure76
Fig.5.476
Start Menu77
Main Menu79
Set / Actual Value Display79
Fig.6.1079
Fig.6.1179
Operating Parameters80
Selecting and Copying a Parameter Set81
Fig.6.1281
Onfiguring Parameters82
Regulation82
Et Values Submenu82
Fig.6.1382
Fig.6.1482
Imer Submenu83
Amp Submenu83
Fig.6.1583
Fig.6.1683
Process Control Submenu84
Fig.6.1784
Fig.6.1884
Fig.6.1985
Set Actual Value Deviation Submenu86
Protected Mode86
Fig.6.2086
Fig.6.2186
Generator Setup87
Nterfaces88
Tab.6.390
External Circuit91
Fig.5.691
Power Supply Unit92
Ontrol Panel93
Hange Password93
Factory Settings93
Automatic Search Fstart94
Diagnosis95
Measurement Display95
Tab.4.196
Tab.6.196
Arning Messages97
Ault Messages97
Rror Log97
Perating Time Counter98
Version Data98
Ersion Data Hw / Sw98
Service99
Operation Via Rs 232 Service Interface100
Operation Via Trucontrol Power Software101
Operation with Pyrometer102
Configuration on the Generator102
Configuration on the Temperature Regulator103
Troubleshooting, Rectification of Faults104
Fault and Warning Messages104
Fault Messages104
Tab.6.2107
Warning Messages112
Maintenance115
General Maintenance Notices115
Technical Support115
Fig.6.1115
Interfaces117
Overview of Interfaces117
Analog-Digital Interface118
Interlock118
Fig.6.2119
Fig.6.5120
Tab. 8.1 Tab120
Signal Assignment121
Tab. 8.3 Tab122
Signals for Digital Inputs123
Signals for Digital Outputs123
Tab. 8.5 Tab123
Tab. 8.7 Tab123
Tab. 8.9 Tab124
Ignals for Analog Inputs125
Ignals for Analog Outputs125
Rs 232 Service126
Structure of Communication Block128
Communication Procedure130
Profibus132
General132
Tab. 8.11 Tab132
Trumpf Hüttinger Profibus Commands133
Canopen137
Abbreviations137
Can Bus Connection137
Etting Station Address and Baud Rate139
Receive Pdo (Rpdo)139
Transmit Pdo (Tpdo)140
S (Tpdo)140
(Emcy)142
Profibus and Rs 232 Commands143
Description of Acknowledgment Messages143
Commands with Acknowledgment Message143
Fig.5.9152
Fig.5.12152
Fig.6.6152
Fig.6.9152
Commands with Data Query154

Questions and Answers:

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Trumpf TruHeat HF 1000 Series Specifications

General

Cooling Method	Water cooling
Voltage	400 V
Phase	3-phase
Efficiency	>90%
Power Output	Adjustable
Technology	High-frequency induction heating

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