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Trumpf TruHeat HF 1000 Series User Manual

Trumpf TruHeat HF 1000 Series
164 pages
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Operating instructions TruHeat HF Series 1000 / 3000 / 5000
A 05-0099-00.BEN-001-21
28.03.2017
Operating instructions
TruHeat HF
Series 1000 / 3000 / 5000
Notice!
This operating manual is required for the safe operation of the device.
Therefore, you should keep the operating manual close to the device.

Table of Contents

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Trumpf TruHeat HF 1000 Series Specifications

General IconGeneral
Cooling MethodWater cooling
Voltage400 V
Phase3-phase
Efficiency>90%
Power OutputAdjustable
TechnologyHigh-frequency induction heating

Summary

1 GENERAL INFORMATION

1.1 WARRANTY

Details the warranty duration and conditions for the TruHeat HF Series generators.

1.2 STRUCTURE OF THE DOCUMENTATION

Explains the types of documentation and structure of the operating instructions.

1.3 TECHNICAL TERMS AND ABBREVIATIONS

Defines technical terms and abbreviations used in the manual.

2 SAFETY

2.1 INTENDED USE

Specifies the intended purpose and function of the RF generator.

2.2 GENERAL WARNING NOTICES

Covers general safety warnings related to high voltages and electromagnetic fields.

2.3 DANGERS DURING MAINTENANCE AND REPAIR

Highlights dangers during maintenance, especially with switched-off devices.

2.4 SAFETY DEVICES

Details monitoring and protection devices for safe generator operation.

2.5 EMERGENCY MEASURES

Provides steps to follow in case of an emergency situation.

2.6 IMPORTANT NOTES CONCERNING THE EU DECLARATION OF CONFORMITY

Notes regarding EU declaration of conformity and EMC directive compliance.

3 DESCRIPTION, TECHNOLOGY

3.1 CLASSIFICATION ACCORDING TO EN 55011

Classifies the generator according to the EN 55011 standard for ISM devices.

3.2 COMPONENTS AND THEIR FUNCTION

Describes the generator's construction and the function of its components.

3.3 TECHNOLOGY

Explains the technological principles and features of the TruHeat HF Series generators.

3.4 CONTROL MODES

Outlines the different modes for operating the generator (stand-alone or integrated).

3.5 OPERATION AND MATCHING

Details the operation principles, load matching, and frequency matching for the generator.

3.6 FIELDS OF APPLICATION

Lists typical applications for inductive heating using the generator.

3.7 TECHNICAL DATA

Refers to accompanying documents for detailed technical specifications.

4 VERSIONS, ACCESSORIES

4.1 MODEL VARIATIONS

Describes the mechanical, electrical, and external circuit variants of the generator.

4.2 ACCESSORIES

Information on optional accessories like pyrometers for temperature regulation.

5 INSTALLATION

5.1 TRANSPORT, STORAGE

Provides general notices and guidelines for transporting and storing the generator.

5.2 UNPACKING

Instructions for unpacking the generator and information on packaging materials.

5.3 INSTALLATION AND ASSEMBLY

Guidance on installation positions and assembly for different generator variants.

5.4 CONNECTING

Covers safety, connecting the inductor, cooling water, and control circuits.

5.5 CONNECTING THE PYROMETER

Details the connection process for the pyrometer and temperature regulator.

5.6 MATCHING

Explains how to change capacitor configuration to match the frequency.

5.7 DISMANTLING, PACKING

Steps for dismantling, ensuring voltage-free components, packing, and disposal.

6 OPERATION, CONTROL

6.1 SAFETY NOTES FOR OPERATION

Important safety notes regarding voltages at the inductor and changing inductors.

6.2 COMMISSIONING

Information on bringing the generator into operation after factory testing.

6.3 OPERATION VIA CONTROL MODULE

Details operation using the control module, including display and operating elements.

6.4 MENU STRUCTURE

Provides a visual overview of the generator's menu structure and navigation.

6.5 START MENU

Guides through the initial start menu and checking the external circuit.

6.6 MAIN MENU

Describes how to navigate the main menu for selecting operational parameters.

6.7 SET / ACTUAL VALUE DISPLAY

Explains how to view and adjust current operating values.

6.8 OPERATING PARAMETERS

Details the configuration of process-specific parameters and parameter sets.

6.9 PROTECTED MODE

Explains how to activate protected mode and enter passwords for security.

6.10 GENERATOR SETUP

Covers generator setup options including interfaces, password, and factory settings.

6.11 DIAGNOSIS

Information on accessing diagnosis menus like measurement display, errors, and version data.

6.12 SERVICE

Access to service functions, requiring a password for TRUMPF personnel.

6.13 OPERATION VIA RS 232 SERVICE INTERFACE

How to operate the generator using a terminal program via the RS 232 interface.

6.14 OPERATION VIA TRUCONTROL POWER SOFTWARE

Using the TruControl Power software for generator operation.

6.15 OPERATION WITH PYROMETER

Details on regulating generator power based on temperature using a pyrometer.

6.16 TROUBLESHOOTING, RECTIFICATION OF FAULTS

Guidance on understanding and resolving fault and warning messages.

7 MAINTENANCE

GENERAL MAINTENANCE NOTICES

General notices for maintenance, including cleaning screens and replacing sealing rings.

TECHNICAL SUPPORT

Information on how to contact TRUMPF service personnel for support.

8 INTERFACES

8.1 OVERVIEW OF INTERFACES

Lists the available interfaces for generator communication and control.

8.2 ANALOG-DIGITAL INTERFACE

Details the AD interface for remote control and its interlock function.

8.3 RS 232 SERVICE

Explains the RS 232 Service interface for operating the generator via terminal program.

8.4 RS 232

Describes the standard RS 232 interface for generator control with checksum monitoring.

8.5 PROFIBUS

Covers Profibus interface connection, assignment, and settings.

8.6 CANOPEN

Explains CANopen abbreviations, bus connection, and interface assignments.

8.7 PROFIBUS AND RS 232 COMMANDS

Details acknowledgment messages and commands for Profibus and RS 232.

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