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Trumpf TRUPUNCH 5000 User Manual

Trumpf TRUPUNCH 5000
536 pages
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Operator's manual
TruPunch 5000

Table of Contents

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Trumpf TRUPUNCH 5000 Specifications

General IconGeneral
BrandTrumpf
ModelTRUPUNCH 5000
CategoryIndustrial Equipment
LanguageEnglish

Summary

Chapter 1 Safety

1. For your safety

Provides essential safety information for operating the TruPunch 5000.

3. Operational safety

Details intended use and safety measures for operating the system.

3.2 Measures to be taken by the user/operator

Outlines user responsibilities for safe operation, including warnings and symbols.

4. Laser safety

Covers safety precautions related to the laser scanner used for stripper detection.

5. Danger due to magnetic fields

Warns about hazards associated with magnetic fields and pacemakers.

6. Overview of residual risks

Summarizes potential threats to life and limb despite safety equipment.

Chapter 2 TruPunch 5000 Installation Conditions

1. Planning aid

Provides an overview of measures and preparations for machine delivery and installation.

2. Installation site

Details requirements for the installation location, including space and floor conditions.

3. Electrical supply

Specifies requirements for the machine's electrical power connection, including voltage and fuse protection.

4. Compressed air supply

Outlines the specifications for the compressed air supply required for machine operation.

5. Operating materials

Lists the necessary operating materials, including hydraulic oil and cooling water.

6. Transport

Covers the arrangements and procedures for transporting the machine to its installation site.

Chapter 3 Description

1. The machine concept

Introduces the TruPunch 5000, highlighting its features like automation and active die.

2. Technical data

Provides detailed specifications and performance parameters of the TruPunch 5000.

3. The most important assemblies

Identifies and illustrates the key structural components of the machine.

4. Tools

Describes the tool system, including components, size groups, and innovations.

5. Maximum output tables

Presents tables showing maximum permissible dimensions based on sheet thickness and tensile strength.

6. Stroke rate tables

Provides tables detailing stroke rates for various tools and operating conditions.

7. Technical information: Automation

Details the automation concept and available options for integrating the machine into automated systems.

8. Control system technology

Describes the Siemens SINUMERIK 840D control system, user interface, and features.

9. Programming

Covers programming methods, both directly at the machine and in the office using TruTops Punch.

10. The most important options

Lists and briefly describes the key optional equipment and features available for the machine.

Chapter 4 Operation

1. Control elements: Overview

Provides a visual overview of the machine's main control elements and their functions.

2. Machine submodes

Explains the different operating modes: AUTOMATIC, MDA, and JOG.

4. Diagnostics

Details how to access and use diagnostic functions to identify and resolve errors.

5. PRODUCTION Operation

Explains the primary mode for executing production jobs, including layout and program information.

9. NC program management

Covers managing NC programs, including displaying and editing NC text.

Part 3: Operating the machine

Provides instructions for basic machine operation, including startup, shutdown, and program execution.

Chapter 5 Maintenance of the machine

1. General guidelines

Provides fundamental principles for correct machine maintenance and safety precautions.

2. Maintenance overview

Summarizes maintenance tasks, intervals, and corresponding page references.

3. Lubrication

Details the lubrication system, including charts, lubricants, and maintenance instructions.

4. Hydraulic system

Covers the maintenance of the hydraulic system, including accumulators and hose lines.

5. Pneumatic system

Outlines the maintenance procedures for pneumatic components like air cushions and hoses.

6. Mechanical elements

Details maintenance for various mechanical components, including vacuum systems, clamps, and guides.

7. Electrics

Covers maintenance of electrical components, including switch cabinets and light barriers.

8. Cooling unit

Explains the maintenance requirements for the machine's cooling unit and its additives.

Chapter 6 Maintenance of the automation

1. General guidelines

Provides general principles for maintaining automated components and safety.

2. Maintenance overview

Lists maintenance tasks and intervals for various automation modules like SheetMaster and ToolMaster.

3. Lubrication

Details lubrication points and procedures for SheetMaster, GripMaster, ToolMaster, and SortMaster components.

4. Pneumatic components

Covers maintenance of pneumatic components on the SheetMaster and scissor table.

5. Mechanical components

Describes maintenance for mechanical parts of SheetMaster, GripMaster, and ShearMaster.

6. Electrical components

Outlines maintenance for electrical components of the SheetMaster and scissor table.

Chapter 7 Test certificate - Noise level TruPunch 5000

1. Test certificate

Presents the formal test certificate details for noise level measurements.

2. Measurement result

Displays the actual measured noise levels at various points.

3. Reference workpiece

Details the specifications of the workpiece used during the noise level testing.

4. Position of the measuring points

Illustrates the locations where noise measurements were taken on the machine.

Chapter 8 Aligning MSL safety light barrier

1. Additional equipment for the alignment procedure

Lists the necessary equipment for correctly aligning the MSL safety light barrier.

3. Alignment procedure

Gives a detailed step-by-step guide for aligning the MSL safety light barrier system.

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