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TURFCO WIDESPIN 1540 EC - User Manual

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TM
Broadcast Top Dresser
OPERATOR’S MANUAL
MAINTENANCE MANUAL
PARTS LIST
TURFCO
®
WIDESPIN
1540 EC
Broadcast
Top Dresser
Product Number 85809
Starting Serial Number M00301
US Patent 6,149,079, 6,508,419 and 6,817,552
Additional Patents Pending
Manual Number 665880
DANGER - IF INCORRECTLY USED THIS MACHINE CAN CAUSE SEVERE
INJURY. THOSE WHO USE AND MAINTAIN THIS MACHINE SHOULD BE
TRAINED IN ITS PROPER USE, WARNED OF ITS DANGERS, AND SHOULD
READ THE ENTIRE MANUAL BEFORE ATTEMPTING TO SET-UP, OPERATE
OR SERVICE THE MACHINE.
TURFCO MFG. INC.
1655 101st Avenue NE • Minneapolis, Minnesota 55449-4420 USA
Phone (763) 785-1000 • FAX (763) 785-0556
2009 Turfco Mfg., Inc.

Table of Contents

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Summary

OPERATORS MANUAL MAINTENANCE MANUAL PARTS LIST

Safety Warnings

Critical safety warning regarding potential severe injury from improper use or maintenance of the machine.

PRODUCT IDENTIFICATION

Identification Details

Information on identifying the machine's product number, engine type, and optional attachments.

Product Records

Section for recording essential machine information like product number and serial number for service.

SPECIFICATIONS

Machine Dimensions and Capacity

Details on the physical size, hopper capacity, and spread width of the top dresser.

Operating Parameters

Covers operating controls, speed limits, engine details, and hitch specifications.

Weight Specifications

Details empty and loaded weights, including tongue weight for different hitch types.

TRADEMARKS AND PATENTS

Registered Trademarks and Patents

Lists registered trademarks and patents associated with the WIDESPIN 1540 EC.

OBTAINING PARTS AND SERVICE

How To Obtain Parts and Service

Instructions on how to order parts, arrange for service, and contact the manufacturer.

SAFETY

Safety Hazard Warning Symbols

Explains the meaning of DANGER, WARNING, and CAUTION symbols used in the manual.

General Safety Practices

Provides crucial safety guidelines for operation, including training, clothing, and operator awareness.

SETUP AND ASSEMBLY

Initial Setup and Safety

Emphasizes safety first, uncrated inspection, and mounting tires securely.

Hopper Assembly Steps

Details the process for attaching the front hopper seal to the front hopper panel.

SETUP AND ASSEMBLY (cont.)

Side Hopper Seal and Panel Assembly

Instructions for attaching side hopper seals and assembling front/rear panels to side panels.

Hopper Deflector and Manual Tube Installation

Guides the installation of hopper deflectors and the manual tube onto the hopper panels.

SETUP AND ASSEMBLY (cont.)

Metering Gate Assembly and Installation

Detailed instructions for assembling and installing the metering gate to the hopper.

SETUP AND ASSEMBLY (cont.)

WIDESPIN 1540 EC Broadcast Top Dresser

An overview of the machine's function as a towed, self-powered broadcast top dresser.

Intended Use and Function

Specifies the machine's intended purpose for applying organic top dressing material.

DESCRIPTION (cont.)

Key Components Description

Details on the Battery Box, Hopper, Conveyor Belt, and Hydraulic Reservoir.

Operator Position and Controls

Describes the operator's location and the functions of the engine and electronic control box.

DESCRIPTION (cont.)

Electronic Control Box Functions

Explains the controls on the electronic box, including speed switches and lockout button.

Spinner Assembly Adjustments

Details on adjusting the spinner diverter and tilt control for optimal spread patterns.

OPERATION

Tow Vehicle and Hitch Requirements

Essential checks for the tow vehicle and hitch to ensure safe towing and operation.

Pre-Operation Check List

A comprehensive list of checks before starting the engine and operating the machine.

OPERATION (cont.)

Warm-Up and Engine Speed

Procedures for warming up the machine and setting engine speed for operation.

Loading the Hopper and Towing Speeds

Guidelines for safely loading the hopper and recommended towing speeds.

OPERATION (cont.)

Setting Controls for Lightspread or Heavyspread Operations

Explains how to adjust controls for different spreading patterns and material volumes.

OPERATION (cont.)

Electronic Control Box Overview

Describes the electronic control box display, ON/OFF switch, and speed switches.

Spinner and Conveyor Speed Switches

Details how to manually adjust spinner and conveyor belt speeds using the switches.

OPERATION (cont.)

Green Preset Buttons

How to use, change, and save preset speed combinations for spinners and conveyor belts.

Yellow Lockout Button

Functionality of the lockout button for locking/unlocking presets and accessing diagnostics.

Operator Daily Inspection

Daily Inspection Checklist

A comprehensive list of items to check daily before and after use for safety and proper function.

Storage Procedures

Guidelines for storing the machine over extended periods to prevent damage and rust.

Troubleshooting Table

Common Operational Problems

Lists common issues like poor spreading and identifies possible causes and solutions.

Electrical System Troubleshooting

Focuses on CAN Receiver error codes and their meanings for diagnosing electrical issues.

Operator Level Adjustment and Service

Lubrication and Tire Pressure

Details on engine lubrication, hydraulic fluid checks, and maintaining correct tire pressure.

Cleaning and Inspection

Procedures for cleaning the machine and inspecting components for wear or damage.

Service Level Maintenance

Wheel Bearings and Engine RPM

Maintenance for wheel bearings and setting engine RPM for optimal hydraulic performance.

Conveyor Belt Care and Tension

Guidance on conveyor belt condition, scraper, and adjusting belt tension for proper tracking.

Service Level Maintenance (cont.)

Conveyor Belt Tracking and Centering Adjustments

Steps to correct conveyor belt tracking or centering issues, including break-in procedures.

Service Level Maintenance (cont.)

Hydraulic System Maintenance

Information on hydraulic fluid type, replacement schedules, and filter canister replacement.

Hydraulic Fluid Properties

Details on recommended hydraulic fluid grades based on air temperature ranges.

Service Level Maintenance (cont.)

Manifold Valve Block Components

Description of the manifold valve block, including solenoid and control valve bodies.

Service Level Maintenance (cont.)

Hydraulic Schematic

A diagram illustrating the hydraulic system flow and component connections.

Service Level Maintenance (cont.)

Spinner Wheel Hydraulic Motors

Troubleshooting and maintenance for the hydraulic motors driving the spinner wheels.

Conveyor Belt Motor

Troubleshooting and maintenance for the hydraulic motor powering the conveyor belt.

Service Level Maintenance (cont.)

Electrical System Overview

Key checks for the electrical system, battery, cables, and grounding points.

Electronic Control Box Cable

Information on the cable connecting the electronic control box, including its function and troubleshooting.

Service Level Maintenance (cont.)

Manifold Wiring Harness

Details on the wiring harness connecting various components like the valve block, control box, and engine.

Service Level Maintenance (cont.)

Manifold Valve Block Wires

Describes the wiring connections to the solenoids and proportional valves.

CAN Receiver Wires

Explains the connections for the CAN receiver, including power and signal wires.

Service Level Maintenance (cont.)

Black Connector Wiring

Details on the black connector wires for solenoids and the engine throttle electromagnet.

Relay Socket Wiring

Explains the wiring for the relay that activates the engine throttle electromagnet.

Service Level Maintenance (cont.)

Throttle Electromagnet Connector Wires

Describes the wiring for the automatic throttle control electromagnet.

Adjusting Automatic Throttle Control

Step-by-step guide to adjust the automatic throttle control for desired engine RPM.

Service Level Maintenance (cont.)

Electronic Control Box

Overview of the electronic control box interface, display screens, and basic operation.

Service Level Maintenance (cont.)

CAN Receiver Error Codes

Lists and explains error codes displayed by the CAN receiver for system diagnostics.

Electronic Control Box Error Displays

Interprets error messages shown on the electronic control box display for troubleshooting.

SERVICE LEVEL MAINTENANCE

Removal of the Spinner Assembly

Instructions on how to safely remove the spinner assembly for use as a material handler.

SERVICE LEVEL MAINTENANCE (cont.)

Adjusting Spinner Wheel Vanes

Guide to adjusting spinner wheel vane angles for different spread patterns.

SERVICE LEVEL MAINTENANCE (cont.)

Conveyor Belt Replacement

Detailed steps for removing the old conveyor belt and installing a new one.

PARTS LISTS

Optional 5 th Wheel Hitch - Product Number 86138

Exploded view and part numbers for the optional 5th wheel hitch assembly.

PARTS LISTS (cont.)

Hitch, Spinner Shield, Axle and Tires

Exploded views and part numbers for hitch components, spinner shield, axle, and tires.

PARTS LISTS (cont.)

Conveyor Belt, Pan and Rollers

Lists parts related to the conveyor belt system, including pans and rollers.

PARTS LISTS (cont.)

Hopper, Conveyor Belt Scraper, and Metering Gate Assembly

Parts breakdown for the hopper, conveyor belt scraper, and metering gate assembly.

PARTS LISTS (cont.)

Engine and Hydraulic Pump Assembly

Lists parts for the engine and the attached hydraulic pump assembly.

PARTS LISTS (cont.)

Engine Shields and Fenders

Part numbers for engine shields, gas springs, and fenders.

PARTS LISTS (cont.)

WIDESPIN Spinner Assembly

Exploded views and part numbers for the spinner assembly components.

PARTS LISTS (cont.)

Hydraulic Reservoir, Manifold Valve Block and Filter Assembly

Parts breakdown for the hydraulic reservoir, valve block, and filter system.

PARTS LISTS (cont.)

Manifold Valve Block

Detailed parts list and diagram for the manifold valve block and its components.

PARTS LISTS (cont.)

Main Hydraulic System

Lists components of the main hydraulic system, including hoses and adapters.

PARTS LISTS (cont.)

Spinner Assembly Hydraulics

Specific parts for the hydraulic connections to the spinner motors.

PARTS LISTS (cont.)

Electronic Control Box and CAN Receiver

Parts for the electronic control box, its knob, seal, and the CAN receiver.

PARTS LISTS (cont.)

Electrical System

Components of the electrical system, including cables, harnesses, and connectors.

PARTS LISTS (cont.)

Decals

Lists all decals used on the machine, with their locations and part numbers.

RECORDS

Service Records

A log for recording dates and details of maintenance performed on the machine.

RECORDS (cont.)

Preset Speed Settings Log

A log to record changes made to the preset speed settings for spinner and conveyor belts.

Summary

OPERATORS MANUAL MAINTENANCE MANUAL PARTS LIST

Safety Warnings

Critical safety warning regarding potential severe injury from improper use or maintenance of the machine.

PRODUCT IDENTIFICATION

Identification Details

Information on identifying the machine's product number, engine type, and optional attachments.

Product Records

Section for recording essential machine information like product number and serial number for service.

SPECIFICATIONS

Machine Dimensions and Capacity

Details on the physical size, hopper capacity, and spread width of the top dresser.

Operating Parameters

Covers operating controls, speed limits, engine details, and hitch specifications.

Weight Specifications

Details empty and loaded weights, including tongue weight for different hitch types.

TRADEMARKS AND PATENTS

Registered Trademarks and Patents

Lists registered trademarks and patents associated with the WIDESPIN 1540 EC.

OBTAINING PARTS AND SERVICE

How To Obtain Parts and Service

Instructions on how to order parts, arrange for service, and contact the manufacturer.

SAFETY

Safety Hazard Warning Symbols

Explains the meaning of DANGER, WARNING, and CAUTION symbols used in the manual.

General Safety Practices

Provides crucial safety guidelines for operation, including training, clothing, and operator awareness.

SETUP AND ASSEMBLY

Initial Setup and Safety

Emphasizes safety first, uncrated inspection, and mounting tires securely.

Hopper Assembly Steps

Details the process for attaching the front hopper seal to the front hopper panel.

SETUP AND ASSEMBLY (cont.)

Side Hopper Seal and Panel Assembly

Instructions for attaching side hopper seals and assembling front/rear panels to side panels.

Hopper Deflector and Manual Tube Installation

Guides the installation of hopper deflectors and the manual tube onto the hopper panels.

SETUP AND ASSEMBLY (cont.)

Metering Gate Assembly and Installation

Detailed instructions for assembling and installing the metering gate to the hopper.

SETUP AND ASSEMBLY (cont.)

WIDESPIN 1540 EC Broadcast Top Dresser

An overview of the machine's function as a towed, self-powered broadcast top dresser.

Intended Use and Function

Specifies the machine's intended purpose for applying organic top dressing material.

DESCRIPTION (cont.)

Key Components Description

Details on the Battery Box, Hopper, Conveyor Belt, and Hydraulic Reservoir.

Operator Position and Controls

Describes the operator's location and the functions of the engine and electronic control box.

DESCRIPTION (cont.)

Electronic Control Box Functions

Explains the controls on the electronic box, including speed switches and lockout button.

Spinner Assembly Adjustments

Details on adjusting the spinner diverter and tilt control for optimal spread patterns.

OPERATION

Tow Vehicle and Hitch Requirements

Essential checks for the tow vehicle and hitch to ensure safe towing and operation.

Pre-Operation Check List

A comprehensive list of checks before starting the engine and operating the machine.

OPERATION (cont.)

Warm-Up and Engine Speed

Procedures for warming up the machine and setting engine speed for operation.

Loading the Hopper and Towing Speeds

Guidelines for safely loading the hopper and recommended towing speeds.

OPERATION (cont.)

Setting Controls for Lightspread or Heavyspread Operations

Explains how to adjust controls for different spreading patterns and material volumes.

OPERATION (cont.)

Electronic Control Box Overview

Describes the electronic control box display, ON/OFF switch, and speed switches.

Spinner and Conveyor Speed Switches

Details how to manually adjust spinner and conveyor belt speeds using the switches.

OPERATION (cont.)

Green Preset Buttons

How to use, change, and save preset speed combinations for spinners and conveyor belts.

Yellow Lockout Button

Functionality of the lockout button for locking/unlocking presets and accessing diagnostics.

Operator Daily Inspection

Daily Inspection Checklist

A comprehensive list of items to check daily before and after use for safety and proper function.

Storage Procedures

Guidelines for storing the machine over extended periods to prevent damage and rust.

Troubleshooting Table

Common Operational Problems

Lists common issues like poor spreading and identifies possible causes and solutions.

Electrical System Troubleshooting

Focuses on CAN Receiver error codes and their meanings for diagnosing electrical issues.

Operator Level Adjustment and Service

Lubrication and Tire Pressure

Details on engine lubrication, hydraulic fluid checks, and maintaining correct tire pressure.

Cleaning and Inspection

Procedures for cleaning the machine and inspecting components for wear or damage.

Service Level Maintenance

Wheel Bearings and Engine RPM

Maintenance for wheel bearings and setting engine RPM for optimal hydraulic performance.

Conveyor Belt Care and Tension

Guidance on conveyor belt condition, scraper, and adjusting belt tension for proper tracking.

Service Level Maintenance (cont.)

Conveyor Belt Tracking and Centering Adjustments

Steps to correct conveyor belt tracking or centering issues, including break-in procedures.

Service Level Maintenance (cont.)

Hydraulic System Maintenance

Information on hydraulic fluid type, replacement schedules, and filter canister replacement.

Hydraulic Fluid Properties

Details on recommended hydraulic fluid grades based on air temperature ranges.

Service Level Maintenance (cont.)

Manifold Valve Block Components

Description of the manifold valve block, including solenoid and control valve bodies.

Service Level Maintenance (cont.)

Hydraulic Schematic

A diagram illustrating the hydraulic system flow and component connections.

Service Level Maintenance (cont.)

Spinner Wheel Hydraulic Motors

Troubleshooting and maintenance for the hydraulic motors driving the spinner wheels.

Conveyor Belt Motor

Troubleshooting and maintenance for the hydraulic motor powering the conveyor belt.

Service Level Maintenance (cont.)

Electrical System Overview

Key checks for the electrical system, battery, cables, and grounding points.

Electronic Control Box Cable

Information on the cable connecting the electronic control box, including its function and troubleshooting.

Service Level Maintenance (cont.)

Manifold Wiring Harness

Details on the wiring harness connecting various components like the valve block, control box, and engine.

Service Level Maintenance (cont.)

Manifold Valve Block Wires

Describes the wiring connections to the solenoids and proportional valves.

CAN Receiver Wires

Explains the connections for the CAN receiver, including power and signal wires.

Service Level Maintenance (cont.)

Black Connector Wiring

Details on the black connector wires for solenoids and the engine throttle electromagnet.

Relay Socket Wiring

Explains the wiring for the relay that activates the engine throttle electromagnet.

Service Level Maintenance (cont.)

Throttle Electromagnet Connector Wires

Describes the wiring for the automatic throttle control electromagnet.

Adjusting Automatic Throttle Control

Step-by-step guide to adjust the automatic throttle control for desired engine RPM.

Service Level Maintenance (cont.)

Electronic Control Box

Overview of the electronic control box interface, display screens, and basic operation.

Service Level Maintenance (cont.)

CAN Receiver Error Codes

Lists and explains error codes displayed by the CAN receiver for system diagnostics.

Electronic Control Box Error Displays

Interprets error messages shown on the electronic control box display for troubleshooting.

SERVICE LEVEL MAINTENANCE

Removal of the Spinner Assembly

Instructions on how to safely remove the spinner assembly for use as a material handler.

SERVICE LEVEL MAINTENANCE (cont.)

Adjusting Spinner Wheel Vanes

Guide to adjusting spinner wheel vane angles for different spread patterns.

SERVICE LEVEL MAINTENANCE (cont.)

Conveyor Belt Replacement

Detailed steps for removing the old conveyor belt and installing a new one.

PARTS LISTS

Optional 5 th Wheel Hitch - Product Number 86138

Exploded view and part numbers for the optional 5th wheel hitch assembly.

PARTS LISTS (cont.)

Hitch, Spinner Shield, Axle and Tires

Exploded views and part numbers for hitch components, spinner shield, axle, and tires.

PARTS LISTS (cont.)

Conveyor Belt, Pan and Rollers

Lists parts related to the conveyor belt system, including pans and rollers.

PARTS LISTS (cont.)

Hopper, Conveyor Belt Scraper, and Metering Gate Assembly

Parts breakdown for the hopper, conveyor belt scraper, and metering gate assembly.

PARTS LISTS (cont.)

Engine and Hydraulic Pump Assembly

Lists parts for the engine and the attached hydraulic pump assembly.

PARTS LISTS (cont.)

Engine Shields and Fenders

Part numbers for engine shields, gas springs, and fenders.

PARTS LISTS (cont.)

WIDESPIN Spinner Assembly

Exploded views and part numbers for the spinner assembly components.

PARTS LISTS (cont.)

Hydraulic Reservoir, Manifold Valve Block and Filter Assembly

Parts breakdown for the hydraulic reservoir, valve block, and filter system.

PARTS LISTS (cont.)

Manifold Valve Block

Detailed parts list and diagram for the manifold valve block and its components.

PARTS LISTS (cont.)

Main Hydraulic System

Lists components of the main hydraulic system, including hoses and adapters.

PARTS LISTS (cont.)

Spinner Assembly Hydraulics

Specific parts for the hydraulic connections to the spinner motors.

PARTS LISTS (cont.)

Electronic Control Box and CAN Receiver

Parts for the electronic control box, its knob, seal, and the CAN receiver.

PARTS LISTS (cont.)

Electrical System

Components of the electrical system, including cables, harnesses, and connectors.

PARTS LISTS (cont.)

Decals

Lists all decals used on the machine, with their locations and part numbers.

RECORDS

Service Records

A log for recording dates and details of maintenance performed on the machine.

RECORDS (cont.)

Preset Speed Settings Log

A log to record changes made to the preset speed settings for spinner and conveyor belts.

TURFCO WIDESPIN 1540 EC Specifications

General IconGeneral
BrandTURFCO
ModelWIDESPIN 1540 EC
CategoryFarm Equipment
LanguageEnglish

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