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U-Line Newair Instant Bubble Flex Machine - User Manual

U-Line Newair Instant Bubble Flex Machine
30 pages
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PAGE 1 OF 30 0318 IH-7259
π H-7259
NEWAIR INSTANT
BUBBLE FLEX MACHINE
1-800-295-5510
uline.com
SAFETY
BEFORE OPERATING THIS MACHINE:
1. Read and thoroughly understand this guide.
2. Read and understand all safety instruction labels
attached to machine.
3. Be sure the machine is plugged into a properly
rated, grounded outlet.
WARNING! Failure to properly ground the
system could create an electrical shock
hazard.
WARNING! Do not remove the guards or access
covers.
WARNING! Risk of entrapment. Keep fingers,
loose hair, clothing and jewelry away from
the edge seal roller when material is feeding,
inflating and sealing.
WARNING! Hot Surface. Edge seal roller will
become hot during use.
WARNING! Do not use bubble material as a
flotation device, toy or pillow.
NOTE: User must set up and select film type
before first usage. See Film Code Settings on
page 5.
4. Inspect at regular intervals to ensure that:
Component cables are not cut, broken or
damaged.
All controls and indicators function properly.
5. Airborne Noise Emission:
This machine does not exceed 80 decibels during
normal operation. Please check to make sure
you comply with your local health and safety
requirements.
6. Environmental Conditions:
Storage temperature:
Machine and material rolls – 32˚-110˚F.
Operating temperature:
Machine and material rolls – 60˚-110˚F.
5/32" Allen Wrench
TOOL NEEDED
Para Español, vea páginas 11-20.
Pour le français, consulter les pages 21-30.

Questions and Answers

U-Line Newair Instant Bubble Flex Machine Specifications

General IconGeneral
BrandU-Line
ModelNewair Instant Bubble Flex Machine
CategoryIndustrial Equipment
LanguageEnglish

Summary

Tool Needed

Safety Guidelines

General Operating Safety

Covers essential safety precautions before operating the machine, including grounding and guards.

Specific Safety Warnings

Highlights risks like entrapment, hot surfaces, and misuse of materials.

Airborne Noise Emission

Details the machine's noise level and compliance with local safety requirements.

Environmental Conditions

Specifies storage and operating temperature ranges for the machine and material rolls.

Overview of System

System Description and Modes

Explains the machine's function and its three operating modes: Manual, Batch, and Roll Winder.

Electrical Power Requirements

Lists the necessary voltage, receptacle type, and current for operating the machine safely.

System Components

ON;OFF Power Switch

Controls the system's power and is located on the back of the machine.

Emergency Stop Switch (E-Stop)

Immediately halts all feeding, inflating, and sealing functions.

Main Power Cord

Connects the machine to a properly rated power receptacle.

Control Panel

Features an LCD display and keys for operating, programming, and diagnosing the system.

Material Mandrel

Provides an unwind position for the material roll.

Edge Seal Assembly

A replaceable component that creates the edge seal for inflated material.

Air Pump

Supplies air for inflating the bubble material.

Tray Kit

Allows the machine to be placed on a tabletop.

System Setup Procedures

Unpacking and Tray Assembly

Instructions for unpacking the machine and assembling the tray kit using screws and wing nuts.

Air Pump and Power Connections

Details on attaching the air pump, connecting its hose, and plugging in the power cord.

Power Receptacle Verification

Verifying the correct electrical power receptacle is installed at the machine's location.

Loading Material Roll for Setup

The final step in system setup, preparing the machine for operation by loading the material.

Material Loading and Operation Menu

Material Loading Procedure

Step-by-step instructions for loading the material roll onto the mandrel and feeding it into the system.

Operator Menu Access and Settings

Explains how to enter the operator's menu and adjust film type and batch size settings.

Film Code Settings

Film Code Configuration

Details how to navigate the menu and enter specific film codes for different material types.

Operating Modes

Batch Mode Operation

Instructions for producing air-filled material using the batch mode, including setting length and starting production.

Roll Winder Mode Operation

Guides on using the roll winder for producing inflated material, including diameter settings and winding process.

Maintenance and Repair

Preventative Maintenance

Regular monthly tasks to keep the machine clean and functioning optimally.

Replacing the Edge Seal

Step-by-step instructions for removing and installing a new edge seal wheel.

Troubleshooting

No Power to System

Diagnosing and resolving issues when the system has no power or the control panel is off.

Displayed Fault Messages

Explains common error messages, their causes, and recommended solutions.

Problems with Inflated Material

Troubleshooting common issues related to material not advancing, not inflating, or not sealing properly.

Advanced Troubleshooting

Material Sealing and Air Leaks

Addresses issues where material does not seal properly or leaks air after inflation.

Inconsistent Air-Fill Amount

Diagnosing causes for variations in the amount of air filling the material.

Roll Winder Issues

Resolving problems with the roll winder not operating or creating incorrect diameters.