107
Starter
Removing the starter for maintenance, switch off the storage
battery by disconnecting the wire from its negative terminal.
Periodically do the following:
- check the bolts, which mount the starter to the engine, for
tightness, and clean them;
- check starter terminal ends for cleanliness and mounting
security
Disconnect battery when removing the starter for maintnance.
On the removed starter:
- check the relay switch terminals and the working surface
of the electric terminals;
- check the starter drive — gear, lever and spring;
- clean the rubbing parts from dirt and lubricate them with
"Litol-24" grease.
Starter drive should move freely with no jamming at the shaft
splines, and it should come back to the source position by the
action of the return spring. The anchor should not rotate when
the drive gear rotates in the working direction. In case of reverse
rotation, the gear should revolve with the shaft. In turning the
shaft by hand, check the ease of rotor rotation in bearings with
lifted brushes.
Warning: 1. The sleeve of starter travel can fail, if the starter
is on after the engine begins working.
2. Do not wash the starter caps and the drive with gasoline
or kerosene to avoid the removal of grease from bronze graphite
cellular plain bearings.
WARNING! It is forbidden to move the vehicle with the starter.
The starter should work no more than 10 seconds uninterruptedly.
Turn on the starter again, after at least a 1 minute pause, no more
than 3 times in a row. If the engine cannot be started, detect and
eliminate the malfunction.
Lighting System, Light and Audio Alarm
Despite the good sealing, dust may penetrate into the sealed
beam unit. Do not disassemble the sealed beam unit, wash it
with clean water and a cotton pad through the unit orifice, and
further dry the unit.
To replace the bulb in the headlamp, loosen three screws 3
(Fig. 9.40) and take out inner molding 2 with sealed beam unit 1.
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