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Check and set air pressure regulators to 80 PSI (left) and 60 PSI (right).
Press the red rocker switch to the ON position.
Empty, clean, and refill water buckets with deionized water.
Ensure the coating reservoir is at least half full; add more if needed.
Inspect coating filter for air bubbles and release them via the bleeder cap.
Prime the coating for 5 minutes.
Verify coating height is level with the top of the coating bowl.
Run sample lenses to verify they are dry before live work.
Check Kimwipes™ are blown away from the opening at a 45° angle; adjust blower if needed.
Press SYSTEM DETAILS, then UV LAMP TEST. Intensity must be >70%.
Wipe the inside of the suction cup with a lint-free cloth.
Empty the trap at the bottom of the wash bowl and retighten the plug hand-tight.
Confirm water quality sensor is green, indicating 1MΩ or better.
Press MACHINE SET-UP, then COATING PRIME.
Press VACUUM, chuck a lens, then press COATING ON/OFF.
Adjust coating height using the 'Coating Pump' potentiometer.
Press PRODUCTION CYCLE and chuck a lens.
Count beats before air jet turns on (21 for M/R III, 26 for OTB).
Allow drying cycle, press CYCLE STOP when spindle rises.
Remove lens, wipe moisture, and inspect backside for dryness.
Rinse lens and block with hot water before placing in tray.
Complete de-blocking within 15 minutes of lens leaving polisher.
Separate personnel for de-blocking/washing, or wash hands/change gloves.
Use hot water and non-lemon dish soap (Dawn recommended).
Change water if temperature falls below 85° F.
Wash lens with sponge/cloth, replace cloth every 2 hours.
No more than 20 minutes between washing and coating.
Place lens trays in the correct order.
Press PRODUCTION CYCLE on the touchscreen.
Ensure the ON/OFF bar is green (ON) on the touchscreen.
Chuck lens on suction cup, check centering, re-chuck if needed.
Press foot pedal, remove coated lens, chuck next lens.
Hold LAST CYCLE until green; do not load new lenses after activation.
Press ON/OFF to move RED bar to 'OFF' to deactivate spindle vacuum.
Put on a clean pair of approved Nitrile gloves.
Hold lens backside up, apply 90% IPA to edges, clean center-out.
Hold lens vertically and rinse into a waste container.
Lenses must sit for a minimum of 45 minutes before edging or tinting.
Keep lenses away from constant water contact and allow airflow.
Clean lenses using Lens Wash Procedure before tinting.
Check air pressure regulators: Left 80 PSI, Right 60 PSI.
Wipe wash bowl and deck area with a damp lint-free cloth.
Wipe coating bowl with cloth dampened with Acetone or 90% IPA.
Rinse wash and coating bowl screens with Acetone or 90% IPA.
Empty, wipe water buckets weekly with IPA/bleach, refill with deionized water.
Ensure coating reservoir is at least half full.
Verify coating height is up to the top of the coating bowl.
Check UV-Lamp hours; replace at 1000 hours.
Visually inspect suction cups and water deflectors for deterioration.
Check coat speed (400 RPM), wash speed (1800 RPM), and coat spin-off speed (2000 RPM).
Verify lamp cycle time is 24 seconds; adjust using 'LAMP' potentiometer if needed.
Replace the Hepa Pre-Filter.
Check vacuum pressure via VACUUM DIAGNOSTIC screen or Convum Gauge.
Inspect vacuum chuck assembly for dry coating or debris; clean as needed.
Check Air Dryer Filter Pack for moisture; replace all three filters if moisture is found.
Replace UOC filters and clean water bucket every 6-8 weeks.
Every month, check the 16uf and 4uf Capacitors (requires unplugging).
Inspect Hepa Filter, replace as needed, do not exceed 2 years.
Wear gloves, press MACHINE SET-UP, COATING PRIME, VACUUM, disconnect filter nut, point tubing to container, press ON/OFF.
When reservoir is empty, press COATING ON/OFF to stop the pump.
Loosen bleeder cap to drain filter. Pour Acetone into bowl; drain separately. Do not run Acetone through filter.
Disconnect elbow, tubing, sensor. Unscrew reservoir, flush with Acetone. Discard filter, clean bowl.
Reassemble system using teflon tape. Pour new coating or reuse drained coating.
Re-prime coating and bleed air from filter using the bleeder cap (Refer to Pg. 5).
Press MACHINE SET-UP, then VACUUM, and chuck a lens.
Press WASH PRIME, then DUMP VALVE. Allow pump to slow, then close DUMP VALVE.
If prime not achieved, run with DUMP VALVE open until pump slows.
Press WASH PRIME again, then DUMP VALVE to confirm wash pump is primed.
Detach lenses, turn off power, disconnect power cord.
Open back doors, remove screws, grab silver handle, pull UV light module out.
Allow UV light to cool for 15 mins. Remove lens carefully, avoid touching bulb.
Check bulb/reflectors for debris/burns. Replace module if necessary.
Reinstall clean lamp, plug in cord, turn machine on, wait for warm-up.
General| Brand | Ultra Optics |
|---|---|
| Model | MR3 |
| Category | Industrial Equipment |
| Language | English |
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