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UniCarriers FD30 Series User Manual
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No. O
M
F
BE
-
CK9140
FORKLIFT TR
UCK
It
is
the
responsibility
of
the
operator
and
supervisor
to
read
and
understand
this
manual.
Protect the earth and be kind to your lift truck.
OPER. & MAINT
. MANUAL
No. O
M
F
BE
-
CK9140
OPE
R
A
TION
&
MA
INTE
N
A
N
C
E
MA
N
U
A
L
FG20 - FD30
FG20 - FG30
FD20 - FD30
2
Table of Contents
Default Chapter
4
Table of Contents
4
1 Safety
6
For Supervisors
7
Qualified Operators
8
Planning and Working Area
9
Proper and Improper Uses
12
Types of Vehicles and Loads
13
Inspection
16
Transporting the Lift Truck
17
Traveling on Public Roads
18
Modifications
19
How the Lift Truck Works
20
Traveling
23
Load Handling
29
Parking
33
Inspection and Service
35
Preventing Vehicle Fires
44
Caution Plates
46
2 Operating Controls
53
Pictorial Nomenclature
53
Instruments and Controls
54
Switches
56
Meters and Warning Lights
58
Levers and Pedals
61
Truck Body
65
Optional Equipment
76
3 Operation
78
Proper Operation
79
During Break-In
79
Relationship between Load and Stability of Truck
79
Basic Load Center and Rated Load
80
Stability of Lift Truck
80
Using Inching Pedal
80
Traveling and Starting Ona Slope
81
Transporting Lift Truck
81
Moving Lift Truck (in an Emergency)
82
Operating Lift Truck
83
Measures against Cold or Hot Weather
87
In Cold Weather
87
In Hot Weather
88
Load Handling
89
Pick-Up
89
Stacking
89
Unstacking
89
Storing
90
Before Storing; Daily Storage
90
Operating after
90
Long-Term Storage
90
4 Maintenance
92
Preoperational Checks
93
General Rules on Inspection
93
Items to be Checked
94
Preventive Maintenance
109
Engine Room
109
Replacing Tires and Repairing Flat Tire
117
Replacing Lamp Bulbs
119
Starting the Engine with Auxiliary Battery
119
Adjusting Operating Force of Parking Brake Lever
120
Periodic Inspection
121
Periodical Replacement of Safety Parts
121
Periodical Replacement of
121
Safety Parts
121
Monthly (200 Hours) Checks
122
Months (600 Hours) Checks
128
Months (1200 Hours) Checks
130
Months (600 Hours) Checks
130
Annual (2400 Hours) Checks
131
Preventive Maintenance Schedule
132
5 Specifications & Service Data
140
Specifications
140
Specifications
141
Equipment
145
Load Chart
146
Service Data
147
Bolt and Nut Torque
148
Service Data
148
After-The-Sale Service
152
Truck Serial Number
152
Serial Numbers of Major Components
152
Name Plate
152
Serial Numbers of Major
152
Components
152
Engine Serial Number
153
GENUINE Unicarriers PARTS
154
GENUINE Unicarriers LUBRICANTS
154
4
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UniCarriers FD30 Series Specifications
General
Load Capacity
3000 kg
Transmission
Automatic
Tire Type
Pneumatic
Power Type
Diesel
Travel Speed (Loaded/Unloaded)
18 km/h
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