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UniCarriers FG20 Series - User Manual

UniCarriers FG20 Series
161 pages
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No. OMFBE-CK9140
FORKLIFT TRUCK
It is the responsibility of the operator and supervisor to read and understand this
manual.
Protect the earth and be kind to your lift truck.
OPER. & MAINT. MANUAL No. OMFBE-CK9140
OPERATION &
MAINTENANCE MANUAL
FG20 - FD30
FG20 - FG30
FD20 - FD30

Table of Contents

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Summary

1. Safety

For Supervisors

Discusses accident prevention methods and supervisory responsibilities for safe operation.

Qualified Operators

Outlines requirements for operators, including training and protective gear.

Planning and Working Area

Covers safe work environments, speed limits, and clear travel lanes.

Proper and Improper Uses

Differentiates correct operational practices from forbidden actions to prevent accidents.

Traveling

Provides essential guidelines for safe truck movement and operation.

Load Handling

Details critical safety procedures for lifting, stacking, and moving loads.

Parking

Explains safe procedures for parking the lift truck, including on slopes.

Inspection and Service

Emphasizes regular checks and maintenance for safe operation.

2. Operating Controls

Pictorial Nomenclature

Illustrates and labels the main external parts of the forklift truck.

Instruments and Controls

Details the various controls and dashboard instruments for operating the truck.

Switches

Explains the function and operation of the starter switch and other controls.

Meters and Warning Lights

Describes the function of gauges and warning indicators on the meter panel.

Levers and Pedals

Explains the operation of lift, tilt levers, and various pedals for truck control.

Truck Body

Covers adjustments and features of the operator's seat and related controls.

Optional Equipment

Lists and briefly describes optional accessories that enhance truck functionality.

3. Operation

Proper Operation

Guides on safe and effective operation, including break-in procedures.

Relationship Between Load and Stability of Truck

Explains how load weight and position affect truck stability and prevent tipping.

Basic Load Center and Rated Load

Details load charts and how they determine safe lifting capacities.

Traveling and Starting on a Slope

Provides instructions for safely operating the truck on inclines and slopes.

Transporting Lift Truck

Covers safe procedures for loading, unloading, and securing the truck on trailers.

Operating Lift Truck

Step-by-step guide for mounting, starting the engine, and general truck operation.

Measures Against Cold or Hot Weather

Advises on precautions for operating the truck in extreme temperature conditions.

Load Handling

Comprehensive safety guidelines for picking up, stacking, and moving loads.

Storing

Procedures for daily and long-term storage to maintain the truck's condition.

4. Maintenance

Preoperational Checks

Essential safety checks to perform before starting the lift truck operation.

General Rules on Inspection

Guidelines for performing inspections, including using correct parts and ensuring safety.

Items to be Checked

Detailed list of critical components and systems requiring inspection before operation.

Preventive Maintenance

Information and diagrams for maintaining key engine components.

Replacing Tires and Repairing Flat Tire

Procedures and safety precautions for tire replacement and flat tire repair.

Starting the Engine with Auxiliary Battery

Instructions on how to safely jump-start the truck using an auxiliary battery.

Periodic Inspection

Outlines regular inspection schedules and items to be checked for ongoing maintenance.

Preventive Maintenance Schedule

A comprehensive table detailing maintenance tasks based on operating hours.

5. Specifications & Service Data

Specifications

Provides detailed dimensional and performance data for various truck models.

Equipment

Lists standard and optional equipment available for the lift trucks.

Load Chart

Crucial charts showing lifting capacities based on load center and mast height.

Service Data

Details engine settings, fluid capacities, and other technical data for service.

Bolt and Nut Torque

Specifies torque values for critical fasteners during assembly and maintenance.

After-the-Sale Service

Information on serial numbers, name plates, and genuine parts/lubricants.

UniCarriers FG20 Series Specifications

General IconGeneral
BrandUniCarriers
ModelFG20 Series
CategoryForklifts
LanguageEnglish

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