11
Routine Service Table Key
Interval
Daily=each shift (every day) or every eight hours
30
D
=every month (30 days) or every 50 hours
3
M
=every 3 months or 125 hours
6
M
=every 6 months or 250 hours
1
Y
=every year or 500 hours
2
Y
=every 2 years or 1000 hours
Y=Yes/Acceptable
N=No/Not Acceptable
R=Repaired/Acceptable
Routine Service Table
COMPONENT INSPECTION OR SERVICES INTERVAL Y N R
Elevating Inspect for structural cracks Daily
Assembly Check pivot points for wear 30D
Check pivot pin retaining bolts for proper torque 30D
Check members for deformation Daily
Chassis Check hoses for pinch or rubbing points Daily
Check component mounting for proper torque 6M
Check welds for cracks Daily
Turret Check ring gear for proper lubrication and wear Daily
Lubricate worm gear bearings 150H/3M
Lubricate ring gear (MoS
2
grease) 150H/3M
Drive Check for leaks Daily
Hubs Check oil level 250H/6M
Change oil after break-in period 50H/30D
Change oil (SAE 90 wt. gear oil) 2000H/2Y
Lift Check the cylinder rods for wear 30D
Cylinders
Check pivot pin retaining bolts
for proper torque
30D
Check seals for leaks 30D
Inspect pivot points for wear 30D
Check fittings for proper torque 30D
Entire Unit Check for and repair collision damage Daily
Check fasteners for proper torque 3M
Check for corrosion, remove and repaint 3M
Lubricate 30D
Labels Check for peeling, missing, or unreadable
Daily
labels & replace
Slew Ring Check fasteners for proper torque 30D
Service Report
Date:_______________________________________
Owner: _____________________________________
Model No:____________ Serial No: ____________
Serviced By: ________________________________
Service Interval: _____________________________
ROUTINE SERVICE
Use the following table as a guide for routine mainte-
nance. Inspection and maintenance shall be
performed by personnel who are trained and familiar
with mechanical and electrical procedures. Refer to
the Service Manual for complete service instructions.
Please copy this page and use the Routine Service Table
as a checklist when inspecting a machine for service.
COMPONENT INSPECTION OR SERVICES INTERVAL Y N R
Engine Oil Check level and condition Daily
Check for leaks Daily
*Change oil & filter (Dual Fuel) 100HOURS
*Change oil & filter (Diesel) 200HOURS
Engine Fuel Check fuel level Daily
System Check for leaks Daily
Replace fuel filter 6M
Engine Air Replace air cleaner 6M
Cleaner Check air cleaner Daily
Battery Check electrolyte level Daily
Clean exterior 3M
Clean terminals 3M
Engine Check coolant level (with engine cold) Daily
Coolant Replace coolant 3M
Hydraulic Check oil level Daily
Oil Change filter 6M
Drain and replace with ISO 46 compatible oil 2Y
Hydraulic Check for leaks Daily
System Check hose connections 30D
Check hoses for exterior wear 30D
Emergency Check operation of emergency override
Hydraulic valves and hand pump Daily
System
Controller Check operation of all controls Daily
Platform Check fasteners for proper torque Daily
Floor and Check welds for cracks Daily
Rails Check condition of platform Daily
Check condition of anchorage points Daily
Check condition of operators manual Daily
Tires Check for damage Daily
Check air pressure (3,8 bar [55 psi]) Daily
Check lug nuts (torque to 90 ft. lbs. [123 Nm]) 30D
Hydraulic Wipe clean 30D
Pump Check for leaks at mating surfaces 30D
Check for hose fitting leaks Daily
Check mounting bolts for proper torque 30D
Hydraulic Check hydraulic drive motor operation Daily
Drive System Check hoses, fittings, and valve block for leaks Daily
Steering Check fittings for proper torque 6M
System Oil all pivot points 30D
Check steering cylinder for leaks 30D
Check linkage for wear areas 30D
Check for missing / loose retainers Daily
*First oil change after 50 hours.
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