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Vaillant
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837 E
Page 67 (General View of Sheets)
Vaillant 837 E - General View of Sheets; Turbomax Pro;Plus
98 pages
Manual
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Supplied
By www.heating
spares.co Tel. 0161 620 6677
General view sheet
TURBOmax Pro/Plus VUW 242 -3, 282 -3, 242 -5, 282 -5 H/B (inc. ../2)
THERMOcompact VU 152 -5, 202 -5, 242 -5, 282 -5 H/B (inc. ../2)
Subject to alteration !
802762.04 GB 05/01
66
68
Table of Contents
Main Page
Instructions for Installation and Servicing Turbomax Plus and Thermocompact
2
Default Chapter
2
Table of Contents
2
Contents Included with Boiler (Turbomax Plus)
4
Contents Included with Boiler (Thermocompact)
4
Introduction
5
General Information
5
General Notes
5
EC Designation
5
Boiler Specification
6
Technical Data
6
Boiler Connections (Turbomax Plus)
8
Boiler Connections (Thermocompact)
8
Functional Diagram (Turbomax Plus)
8
Functional Diagram (Thermocompact)
9
General Requirements
10
Related Documents
10
Boiler Location
10
Gas Supply
10
Flue System
11
Top Outlet Flue System
11
Rear Outlet Flue System
11
Extended Top Outlet Flue System
11
Flue Termination
12
Air Supply
12
Cupboard or Compartment Ventilation
12
Electrical Supply
12
Guide to System Requirements
13
Water Circulation System
13
Filling and Make up
13
Pressure Relief Valve
13
Pressure Gauge
13
Expansion Vessel
13
Circulating Pump
14
System By-Pass
14
Venting
14
Boiler Installation Sequence
15
General
15
Using Boiler Template
16
Fitting the Boiler Hanging Bracket
16
Install the Flue System
17
Fitting the Boiler
17
Removing Boiler Casing
17
Gas Supply (Turbomax Plus)
17
Cold Water Mains Inlet and Hot Water Outlet (Turbomax Plus)
18
Central Heating Flow and Return Pipework (Turbomax Plus)
18
Gas Supply (Thermocompact)
19
Central Heating Flow and Return Pipework (Thermocompact)
19
Connection to a Vantage Unvented Cylinder
20
(Thermocompact)
20
Connect the Flue System to the Boiler
20
Electrical Installation
20
Connection to the Main Supply
20
Electronic Board Layout
21
Controls (Turbomax Plus Boiler)
22
Controls (Thermocompact Boiler)
23
Thermostatic Radiator Valves
24
Frost Protection
24
Circulating Pump
24
Anti-Cycling 'Economiser' Control
24
Commissioning Part I 6
25
Preliminary Electrical Checks
25
Gas Supply
25
Cold Water Supply (Turbomax Plus Only)
25
Filling the Heating System (Turbomax Plus)
25
Filling the Heating System (Thermocompact)
26
Initial System Flush ("Cold")
26
Gas Supply Adjustments (Commissioning Part II)
26
Gas Inlet Working Pressure
26
Main Burner Pressure
27
Adjusting the Central Heating Output (Range Rating)
27
Adjusting to the Maximum Heat Load (Nominal Load)
29
Adjusting the Ignition Rate
29
Thermocompact 637E Only)
29
Setting or Adjusting the MID-Setting Point
30
Fit Combustion Chamber Cover
33
Fit Boiler Casing
33
Functional Checks (Commissioning Part III)
33
Functional Checks
33
Functional Check of Operation (Turbomax Plus Only)
33
Functional Check of Operation (Thermocompact Only)
34
Adjusting Pump Speed
34
Handing over to the User
35
Servicing
35
Initial Inspection
35
Cleaning the Burner and Primary Heat
35
Fault Finding
37
Introduction
37
Indicator Lights (Turbomax Plus Only)
37
Indicator Lights (Thermocompact Only)
37
Logical Fault Finding Procedure
37
Status Modes
38
Diagnostic Mode
38
Fault Codes
40
Fault Memory
40
Fault Finding Charts
40
Diagrams
48
Instructions for Use Turbomax Plus, Thermocompact
54
3 Factory Guarantee
55
4 Operation
56
Overview
56
Initial Checks before Turning on
57
Domestic Hot Water Operation (Turbomax Plus Only)
57
Heating Operation
59
Resetting the Appliance
59
Turning the Boiler off
60
Care and Maintenance
61
Frost Protection
61
Troubleshooting
62
Status Display
62
View of Appliances / Content
66
General View of Sheets
67
Turbomax Pro/Plus
67
Main Component
68
Main Component
69
Main Component
71
Main Component 07A Casing Parts
74
Main Component 07B Air Pressure Chamber, Fan
76
Thermocompact
76
Turbomax Pro/Plus
76
Main Component 08B Connecting Accessories
84
Main Component
85
Table of Contents
88
3 Factory Guarantee 3
89
4 Operation
90
Overview
90
Initial Checks before Turning on
91
Domestic Hot Water Operation (Turbomax Plus Only)
91
Heating Operation
93
Resetting the Appliance
93
Turning the Boiler off
94
Care and Maintenance
95
Frost Protection
95
Troubleshooting
96
Status Display
96
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