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Vaillant eco TEC plus 418 User Manual

Vaillant eco TEC plus 418
172 pages
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For the installer
Instructions for installation and servicing
ecoTEC plus
GB
Wall hung open vent condensing boiler
Supplied by HeatingSpares247.com

Table of Contents

Questions and Answers:

Vaillant eco TEC plus 418 Specifications

General IconGeneral
ModelecoTEC plus 418
CategoryBoiler
Output18 kW
Efficiency94%
Fuel TypeNatural Gas
Boiler TypeCondensing
MountingWall-mounted
Max. Working Pressure3 bar

Summary

1 Introduction

1.1 Notes on the documentation

Details on new European standard for advice and symbols in instructions.

1.1.3 Safety instructions and symbols

Emphasizes observing safety instructions for appliance operation and lists symbols.

1.2 ecoTEC plus boilers

Describes the ecoTEC plus boilers and their intended use for heating systems.

1.3 General notes

Provides general information about the boiler's design, flue system, and diagnostic system.

1.4 General information

1.4.2 Gas safety (installation and use) regulations

Stresses that gas appliance installation must be by a competent person per regulations.

1.4.8 Gas leak or fault

Provides emergency procedure for smelling gas or suspecting a gas leak.

1.4.12 Electrical supply failure

Explains boiler behavior during electrical supply failure and reset procedures.

1.4.13 Protection against freezing

1.4.19 Maintenance and servicing

Recommends annual checks and servicing by a competent person.

1.4.21 Guarantee

Outlines the two-year parts and labour warranty and its conditions.

1.5 Statutory requirements

1.6 Regulations, rules and guidelines

Lists relevant regulations and directives the boiler meets.

1.8 Benchmark

Supports the Benchmark initiative and the importance of the commissioning checklist.

2 Boiler specifications

2.1 Technical data

Presents detailed technical specifications for various ecoTEC plus models in a table.

2.1.2 Dimensions

Provides diagrams with dimensions of the boiler and its components.

3 General requirements

3.2 Related documents

Lists relevant regulations, British Standards, and publications for installation.

3.3 Installation site

Provides guidance on selecting a suitable installation site considering flue termination and ventilation.

3.4 Gas supply

3.5 Flue options

Describes various available flue systems and their installation requirements.

3.5.1 Flue termination

3.6 Air supply

Refers to BS 5440: Part 2 for air supply recommendations.

3.7 Cupboard or compartment ventilation

States that cupboard ventilation is not necessary due to the appliance's high efficiency.

3.8 Domestic hot water cylinder

3.9 Condensate drain

Details the requirements for fitting a plastic drain pipe for condensate discharge.

3.10 Heating system controls

Recommends programmers and room thermostats, and thermostatic radiator valves.

3.15 Cleanser and inhibitor

Emphasizes thorough system flushing and the use of appropriate cleansers and inhibitors.

3.16 Open vented heating system

3.17 Sealed water systems

Covers requirements for sealed water systems including safety valve and expansion vessel.

4 Boiler installation sequence

4.1 Boiler location

Discusses suitable locations for boiler installation, considering zones and clearances.

4.1.2 Clearances

Refers to Fig. 4.1 for minimum operational and servicing clearances.

4.1.3 Timber frame buildings

Provides guidance for installing the boiler in timber frame buildings.

4.1.4 Contents included with delivery

4.2 Flue exit

Refers to flue system installation instructions and warns against using non-Vaillant flue pipes.

4.3 Fitting the boiler hanging bracket

4.3.2 Removing the front casing

Explains how to remove the front casing for access, advising care.

4.3.3 Gas connection

4.3.4 Water connections

Describes how to make water connections using compression couplers and flushing systems.

4.3.5 Condensate trap and siphonic drain connection

Explains the condensate drain connection and requirements for discharge.

4.4 Electrical connections

4.4.1 Connection to the main supply

Details connecting the power supply flex to the appliance and electronics box.

4.4.2 Wiring system

Explains connecting the flex to the terminal block and performing electrical tests.

4.4.3 Electrical board layout

4.4.4 Controls

Lists Vaillant controls used with the VR 65 accessory and their connections.

4.4.5 External electrical controls

Explains connections for external electrical controls to boiler terminals.

5 Commissioning (Part I)

5.1 Preliminaries - all systems

Outlines general steps before commissioning, including flushing and venting.

5.1.1 Gas supply

Details checking gas supply, purging, and testing pressure for natural gas and LPG.

5.1.2 Initial Lighting

Describes the automated procedure for initial boiler lighting.

5.1.3 Ignition problems

5.1.4 Flue problems

Explains fan issues leading to appliance shutdown and fault messages.

5.1.5 Testing - gas

Guides on checking gas inlet pressure and maximum gas rate after burner ignition.

6 Natural gas to LPG conversion

Before starting any work

Lists initial steps for natural gas to LPG conversion, including isolating power and gas.

7 Functional checks commissioning (part II)

7.1 Heating

Details functional checks for the heating operation, including status indicators.

7.1.1 Domestic hot water (If optional VR65, uniSTOR cylinder & Vaillant control are installed)

Describes functional checks for domestic hot water when accessories are fitted.

7.1.3 Final flush of the heating system (hot)

7.2 Handing over to the user

Guides on instructing the user on operation, controls, and the importance of servicing.

7.3 Vaillant warranty

Details the Vaillant warranty terms and conditions for the appliance.

8 Inspection and maintenance

8.1 Initial inspection

Recommends regular checks and servicing by a competent person for safe operation.

8.1.1 Safety instructions

Lists essential safety precautions to be taken before starting any maintenance work.

8.1.3 Functional check of boiler operation

Describes how to perform a functional check of the boiler's operation.

8.1.4 General

8.1.5 Spark electrode

Details the inspection and cleaning of the spark electrode, including checking the spark gap.

8.1.6 Removing the burner

Explains how to remove the burner module, including caution about seals.

8.1.7 Combustion chamber and heat exchanger

8.1.8 Condensate drain

Explains how to flush the condensate drain and what to do if it's blocked.

8.1.9 Inner casing panel seal check

Advises checking the condition of the inner casing panel seal and replacing it if needed.

8.1.10 Checking the expansion vessel (If fitted)

Provides instructions for checking the expansion vessel pressure every three years.

8.1.11 Re commissioning the boiler

Details the steps for recommissioning the boiler after maintenance.

8.1.12 Test operation

Lists checks to perform after any maintenance task, including system checks.

9 Combustion analysis

9.1 Check CO2 content

Explains how to check and adjust CO2 content using a combustion analyser.

10 Troubleshooting

10.1 Logical fault finding procedure

Provides a step-by-step procedure for logical fault finding before using guides.

10.1.1 Status codes

Explains how to view and interpret status codes displayed by the appliance.

10.1.2 Diagnostic codes

Describes how to access and use diagnostic codes, including two levels of diagnostics.

10.1.3 Fault codes

10.1.4 Fault memory

Explains how to access and scroll through the fault memory for the ten most recent faults.

10.2 Test programs

10.3 Resetting parameter to factory settings

Details how to reset individual parameters or all parameters to factory settings.

11 Parts replacement

11.1 Safety instructions

Lists safety instructions to be followed before replacing any component.

11.2 Replacing the burner

Refers to sections for access and removal of the burner.

11.3 Replacing the gas valve

Guides on replacing the gas valve, including removal of related parts.

11.5 Replacing the heat exchanger

11.6 Replacing the condense trap and siphonic drain

Explains the procedure for removing and refitting the condense trap and drain.

11.7 Replacing electronics and display

Covers replacing electronic components and the display, including parameter adjustments.

REQUIREMENTS

Regulations and standards to be observed

Lists regulations and standards that must be followed during installation.

PLANNING THE AIR/FLUE DUCT LAYOUT

Alternative termination accessories available

Lists available accessories for different flue termination types with their article numbers.

Maximum flue lengths for use with ecoMAX

Maximum flue lengths for use with ecoTEC

INSTALLING THE AIR/FLUE DUCT SLIDING SLEEVE

INSTALLATION OF THE HORIZONTAL AIR/FLUE DUCT

Preparation

Outlines preparation steps for installing the horizontal air/flue duct.

Top outlet flue exiting to rear

Details flue exit installation to the rear of the boiler.

Top outlet flue exiting to side

Describes flue exit installation to the side of the boiler, including slope.

INSTALLATION OF THE TELESCOPIC HORIZONTAL AIR/FLUE DUCT

INSTALLATION OF THE BLACK TERMINAL KIT

INSTALLATION OF THE VARIABLE TERMINATION KIT

Flue Terminal Clearances

Specifies minimum flue terminal clearances and reduced clearances for VTK.

Assembly

Details the assembly steps for the variable termination kit before installing the flue pipe.

INSTALLATION OF THE VERTICAL AIR/FLUE DUCT

Preparation

Outlines preparation steps for installing the vertical air/flue duct.

FITTING AIR/FLUE DUCT EXTENSIONS

How to add extensions

Guides on cutting tubes to size, calculating lengths, and fitting extensions.

REQUIREMENTS

Regulations and standards to be observed

Lists regulations and standards that must be followed during installation.

Planning the Air/Flue Duct Layout

Alternative termination accessories available

Lists available accessories for different flue termination types with their article numbers.

Maximum flue lengths for use with ecoMAX

Maximum flue lengths for use with ecoTEC

CHANGING THE APPLIANCE CONNECTION-PIECE

INSTALLATION OF THE SLIDING SLEEVE

INSTALLATION OF THE HORIZONTAL AIR/FLUE DUCT

IMPORTANT:

Notes on air/flue duct slope and drilling for wall penetration.

Where extensions are used

Mentions installing extensions with a slope to prevent condensate.

INSTALLATION OF THE HORIZONTAL AIR/FLUE DUCT Ø 80/125 WITH EXTENSIONS

Side flue installations

Details positioning the flue exit hole for side installations and slope requirements.

INSTALLATION OF THE HORIZONTAL AIR/FLUE DUCT (80/125 Ø)

Indirect installation

Guides on fitting wall mounting, appliance, connection piece, elbow, and extensions.

INSTALLATION OF THE VERTICAL AIR/FLUE DUCT

Preparation

Outlines preparation steps for installing the vertical air/flue duct.

FITTING AIR/FLUE DUCT EXTENSIONS

How to add extensions

Guides on cutting tubes to size, calculating lengths, and fitting extensions.

04 Burner

06 Heat exchanger

07 Casing parts

08 Connection parts (Hydroblock)

08a Connection parts

08b Connection parts (Acc.)

12 Control box

General view of sheet

04 Burner

06 Heat exchanger

07 Casing parts

08 Connection parts (Hydroblock)

08a Connection parts

08b Connection parts (Acc.)

12 Control box

1 Introduction

1.1 Notes on the documentation

Details on new European standard for advice and symbols in instructions.

1.2 Symbols used in this manual

Emphasizes observing safety instructions for appliance operation and lists symbols.

1.3 CE marking

Explains the CE mark and the directives it complies with.

2 Safety

2.1 Setup and adjustments

Covers installation, adjustment, service, maintenance, and repair by competent persons.

2.2 What to do in an emergency

Provides emergency procedures for gas leaks and malfunctions.

2.3 Safety instructions

Lists general safety instructions and regulations to observe.

3 Information on installation and operation

3.1 Factory guarantee

Outlines the two-year parts and labour warranty and its conditions.

3.2 Intended use

Defines the intended use of the appliance and warns against misuse.

4 Operation

4.1 Overview of controls on ecoTEC plus

Introduces the appliance controls and display system.

4.2 Initial checks before turning on

Lists initial checks required before turning on the boiler.

4.4 Domestic hot water

Describes how to adjust the domestic hot water temperature using controls.

4.5 Heating operation

States the boiler must be used only when the heating system contains water.

4.5.1 Setting the maximum radiator temperature control

4.5.2 Setting a room or outside temperature controller

Guides on setting room or outside temperature controllers.

4.7 Status displays

Describes how to view and interpret status displays for appliance operation.

4.8 Troubleshooting

4.8.1 Ignition problems

Addresses burner ignition failures, fault codes, and reset procedures.

4.8.2 Flue problems

Explains fan issues leading to appliance shutdown and fault messages.

4.10 Frost protection

4.11 Maintenance and customer service

Emphasizes regular inspections and maintenance by a competent person or Vaillant.

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