EasyManua.ls Logo

Vaillant ecoTEC plus 806 VU GB 806/5-5 User Manual

Vaillant ecoTEC plus 806 VU GB 806/5-5
60 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
For the competent person
Installation and maintenance instructions
ecoTEC plus
VU GB .../55
GB, IE
Installation and maintenance instructions
Publisher/manufacturer
Vaillant GmbH
Berghauser Str. 40 D-42859 Remscheid
Tel. +492191180 Fax +492191182810
info@vaillant.de www.vaillant.de
Question and Answer IconNeed help?

Do you have a question about the Vaillant ecoTEC plus 806 VU GB 806/5-5 and is the answer not in the manual?

Vaillant ecoTEC plus 806 VU GB 806/5-5 Specifications

General IconGeneral
ErP efficiency classA
NOx class5
Maximum operating pressure3 bar
Electrical protectionIPX4D
FuelNatural Gas
Max. Working Pressure3 bar
Electrical supply230 V / 50 Hz

Summary

Safety

Action-related warnings

Classifies warnings by severity using symbols and signal words.

Intended use

Defines the product's purpose and conditions for safe operation.

General safety information

Covers risks from inadequate qualifications, flue gas, electric shock, burns, etc.

Risk caused by inadequate qualifications

Work must only be done by qualified persons.

Risk of death due to blocked or leaking flue gas routes

Escaping flue gas can cause poisoning.

Risk of poisoning and burns caused by escaping hot flue gases

Danger from hot flue gases if air/flue pipe is not fully installed.

Risk of death due to explosive and flammable materials

Prohibits storage of flammable materials in the installation room.

Danger caused by improper operation

Improper operation can cause danger and material damage.

Risk of death from escaping gas

Steps to take if gas is smelled in the building.

Risk of death due to lack of safety devices

Importance of installing necessary safety devices.

Risk of injury during transport due to a high product weight.

Requires at least two people for transport.

Risk of death from electric shock

Precautions for working on product with live components.

Risk of being burned or scalded by hot components

Wait for components to cool before working on them.

Risk of death from escaping flue gas

Risk from escaping flue gas if condensate siphon is empty.

Risk of scalding from hot water

Risk of scalding from hot water draw-off points.

Risk of material damage caused by using an unsuitable tool

Use correct tools for screw connections.

Risk of material damage caused by frost

Do not install in rooms prone to frost.

Risk of corrosion damage due to unsuitable combustion and room air

Avoid corrosive substances in combustion air.

Regulations (directives, laws, standards)

Observe national regulations, standards, guidelines and laws.

Notes on the documentation

Observing other applicable documents

Must observe all operating and installation instructions for system components.

Storing documents

Pass instructions and documents to the system operator.

Applicability of the instructions

Specifies which products these instructions apply to.

Benchmark

Explains the Benchmark Scheme responsibilities for manufacturers and installers.

Product description

Design of the product

Details the functional elements and layout of the product.

Functional elements (806/5-5)

Illustrates and labels the functional components of a specific model.

Functional element (1006/5-5 and 1206/5-5)

Illustrates and labels functional components for other models.

Information on the identification plate

Explains the data found on the product's identification plate.

CE label

Indicates compliance with basic requirements of applicable directives.

Installation

Unpacking the product

Steps for safely removing the product from its packaging.

Checking the scope of delivery

Procedure to verify all parts are present and undamaged.

Scope of delivery

Lists all items included in the product package.

Product dimensions and connection dimensions

Provides detailed physical measurements and connection points for installation.

Minimum clearances and installation clearances

Specifies required space around the unit for safe operation and maintenance.

Clearance from combustible components

Details clearance requirements from materials that can burn.

Using the installation template

Instructions on how to use the provided template for marking installation points.

Wall-mounting the product

Guidance on securely attaching the unit to a wall, considering load capacity.

Removing/installing the front casing

Procedures for safely removing and refitting the front panel.

Removing the front casing

Step-by-step guide to detach the front casing.

Installing the front casing

Step-by-step guide to reattach the front casing.

Removing/fitting the upper casing

Procedures for safely removing and refitting the top cover.

Removing the upper casing

Step-by-step guide to detach the upper casing.

Installing the upper casing

Step-by-step guide to reattach the upper casing.

Removing/installing the side section (as required)

Instructions for removing and refitting side panels if necessary.

Removing the side section

Steps to detach a side panel.

Installing the side section

Steps to refit a side panel.

Gas installation

Procedures and precautions for connecting the gas supply.

Performing the gas installation

Detailed steps for safe and correct gas connection.

Hydraulics installation

Guidance for connecting the water and heating circuits.

Connecting the heating flow and heating return

Steps for connecting the primary heating pipes.

Installing an expansion vessel

How to install an expansion vessel for system pressure regulation.

Hydraulic connection

General guidance on connecting hydraulic components.

Connecting the condensate trap

Steps for correctly installing the condensate collection system.

Connecting the condensate drain pipework

Instructions for routing the condensate drainage.

Connecting the expansion relief valve

How to connect the safety valve for overpressure release.

Flue gas installation

Procedures for installing the air/flue gas system.

Air/flue pipes that can be connected

Information on compatible air/flue pipe types and regulations.

Installing the air/flue pipe

Steps for correctly installing the air/flue pipe.

Electrical installation

Guidance on connecting the unit to the electrical supply.

Opening/closing the electronics box

How to access and secure the electronic control components.

Opening the electronics box

Steps to safely open the electronics housing.

Closing the electronics box

Steps to safely close the electronics housing.

Establishing the power supply

Connecting the unit to the mains power supply.

Carrying out the wiring

Instructions for correctly connecting internal and external wiring.

Connecting the pump group

How to connect external pump groups to the unit.

Installing the controller

Guidance on installing an external control unit.

Connecting controllers to the electronic system

How to integrate external controllers with the unit's electronics.

Connecting additional components

Instructions for connecting extra components like pumps or valves.

Using the VR 40 ("2 in 7" multi-functional module)

Guide for actuating components using the VR 40 module.

Using the flue non-return flap

Details on activating flue non-return flaps for cascade operation.

Actuating the circulation pump according to requirements

How to connect and control the circulation pump.

Operation

Operating concept of the product

Explanation of how the unit's controls and display function.

Calling up the installer level

Procedure to access advanced installer settings and diagnostics.

Live Monitor (status codes)

How to view current operating status codes on the display.

Test programmes

Accessing diagnostic and functional test programs.

Start-up

Auxiliary service equipment:

Lists required test and measuring equipment for initial start-up.

Carrying out the initial start-up

Procedure for initial start-up by a qualified technician.

Checking and treating the heating water/filling and supplementary water

Guidance on checking and treating water quality for system integrity.

Switching on the product

Instructions for powering up the unit.

Running the installation assistants

Guidance on using the automated setup assistant.

Language

Setting the display language for the unit.

Filling mode

Information on the automatic filling mode during start-up.

Purging

Steps for purging air from the heating circuit.

Target feed temperature, hot water temperature, Comfort mode

Setting desired temperatures for heating and hot water.

Heating partial load

Configuration of the unit's heating output.

Auxiliary relay and multi-functional module

Adjusting settings for connected additional components.

Telephone number for the competent person

Storing contact information for the installer or service technician.

Ending the installation assistant

Procedure for completing and exiting the setup assistant.

Restarting the installation assistants

How to re-access the installation assistant after initial setup.

Calling up appliance config. and diagnostics menu

Accessing configuration and diagnostic menus for system checks.

Using check programmes

Utilizing pre-programmed checks for functions and diagnostics.

Reading off the filling pressure

How to check the system's water pressure.

Preventing low water pressure

Measures to avoid damage from insufficient system water pressure.

Filling and purging the heating installation

Detailed steps for filling and removing air from the heating system.

Flushing the heating installation for the first time ("cold")

Procedure for flushing the system with cold water before initial operation.

Filling the condensate trap

Ensuring the condensate trap is filled with water to prevent gas escape.

Checking and adjusting the gas ratio setting

Procedure for checking and setting the correct gas-air mixture.

Checking the factory setting

Verifying the initial gas ratio setting for compatibility.

Checking the leak-tightness of the flue gas system and for flue gas recirculation

Ensuring the flue gas system is sealed and checking for recirculation.

Checking the gas flow rate

Procedure for measuring and verifying the gas flow rate.

Checking the gas flow pressure

Verifying the gas inlet working pressure at the reference test point.

Checking the CO2 content and, if necessary, adjusting it (air index setting)

Measuring and adjusting CO2 levels for optimal combustion.

Checking leak-tightness

Verifying gas, heating, and hot water circuits for leaks.

Checking the heating mode

Confirming the unit operates correctly in heating mode.

Checking the hot water generation

Confirming correct operation of hot water production.

Thoroughly flushing the heating installation ("hot")

Procedure for flushing the system with hot water after initial operation.

Adapting the unit to the heating installation

Calling up diagnostics codes

How to access and navigate diagnostic codes for system adaptation.

Setting the heating partial load

Adjusting the maximum heating output for optimal performance.

Setting the pump overrun and pump operating mode

Configuring pump run-on times and operating modes (Eco/Comfort).

Setting the maximum flow temperature

Setting the upper limit for the heating water temperature.

Setting the return flow temperature control

Option to control heating based on return flow temperature.

Inspection and maintenance

Observing inspection and maintenance intervals

Importance of regular checks and scheduled maintenance for safety and longevity.

Procuring spare parts

Guidance on using original manufacturer spare parts for reliable operation.

Using the function menu

How to use the function menu to test individual components.

Carrying out electronics self-tests

Procedure for running self-tests on the unit's electronic components.

Removing the gas-air mixture unit

Steps for safely removing the gas-air mixture assembly.

Cleaning the heat exchanger

Instructions for cleaning the primary heat exchanger.

Checking the burner

Inspecting the burner for damage and wear.

Replacing the ignition and ionisation electrodes

Guide for replacing ignition and ionisation components.

Cleaning the condensate trap

Procedure for cleaning and refilling the condensate trap.

Installing the gas-air mixture unit

Steps for refitting the gas-air mixture assembly after maintenance.

Troubleshooting

Contacting your service partner

Information to provide when contacting a service technician.

Calling up service messages

How to check for and interpret service messages.

Reading off the fault codes

How to identify and understand error codes displayed by the unit.

Querying the fault memory

Accessing the history of past faults to aid diagnosis.

Resetting the fault memory

Procedure to clear the stored fault codes.

Performing diagnostics

Using diagnostic functions to test product components.

Using check programmes

Utilizing pre-programmed checks for troubleshooting.

Resetting parameters to factory settings

Restoring all settings to their default values.

Preparing the repair work

Steps to safely prepare the unit before commencing repairs.

Draining the product

Procedure for emptying the unit of water for maintenance.

Completing inspection and maintenance work

Final checks after completing maintenance tasks.

Replacing defective components

Detailed guides for replacing various internal parts.

Replacing the gas valve

Step-by-step instructions for replacing the gas valve.

Replacing the burner

Instructions for removing and installing the burner assembly.

Replacing the insulating mat

How to replace the insulating mat on the burner door.

Replacing the fan

Guide for replacing the unit's fan.

Replacing the heat exchanger

Instructions for removing and installing the heat exchanger.

Replacing the PCB and/or the display

Procedures for replacing electronic control boards and displays.

Decommissioning

Decommissioning the product

Steps for safely shutting down and disconnecting the unit.

Recycling and disposal

Disposing of the packaging

Instructions for correctly disposing of product packaging.

Appendix A: Installer level menu structure - Overview

Appendix B: Overview of diagnostics codes

Appendix C: Inspection and maintenance work – Overview

Appendix D: Status codes – Overview

Appendix E: Overview of fault codes

Appendix F: Connection diagram

Appendix G: Initial start-up checklist

Initial start-up checklist

A comprehensive checklist for the initial installation and commissioning process.

GAS BOILER SYSTEM COMMISSIONING CHECKLIST

Appendix: SERVICE RECORD

Appendix I: Opening of the flue pipe

Positioning of the opening of a fan-supported flue gas guiding

Guidelines for flue terminal placement relative to openings and building features.

Text from BS 5440-1 on fan-supported flue gas guiding

Regulatory text regarding fan-supported flue gas system terminal positioning.

Opening of the flue pipe below eaves and balconies

Specific considerations for flue pipe openings near eaves and balconies.

Appendix J: Treating the heating water

Appendix K: Technical data

Related product manuals