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Vaillant ecoTEC VUW User Manual

Vaillant ecoTEC VUW
76 pages
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Installation and maintenance instructions
For the competent person
Channel Islands
Installation and maintenance instructions
ecoTEC
VU, VUW

Table of Contents

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Vaillant ecoTEC VUW Specifications

General IconGeneral
MountingWall-mounted
TypeCombi Boiler
Fuel TypeNatural Gas
DHW Flow RateUp to 14.3 l/min (depending on model)
Dimensions (H x W x D)720 mm x 440 mm x 338 mm (varies by model)
Heating CapacityUp to 35 kW (depending on model)
Warranty2-5 years (depending on installer and registration)
Heating Output35kW (depending on model)

Summary

Notes on the documentation

Storing Documents

Guidance on keeping installation instructions and related documents safe for the system operator.

Symbols Used in Instructions

Explanation of symbols indicating useful tips, information, and required actions within the manual.

Applicability of Instructions

Specifies the valid article numbers for which these installation instructions are intended.

Identification Plate Details

Information on locating and understanding the boiler's identification plate and serial number.

CE Label Compliance

Explanation of the CE label indicating product compliance with applicable directives.

Benchmark Initiative Support

Vaillant's support for the Benchmark Initiative for domestic heating system standards.

Type Overview and Specifications

Details on different ecoTEC unit types, designated countries, and approval categories.

Safety Instructions and Warnings

Safety and Warning Information

General safety instructions and warning notes to be observed before performing actions.

Intended Use of the Boiler

Defines the proper application of the Vaillant ecoTEC boilers and cautions against improper use.

Basic Safety Instructions

Essential safety guidelines that must always be followed during installation and operation.

General Requirements for Safety

Overview of general requirements, including related documents and legal regulations for safe installation.

Appliance Description

Functional Elements of the VU System Boiler

Detailed identification and description of the functional components of the VU system boiler.

Functional Elements of the VUW Combination Boiler

Detailed identification and description of the functional components of the VUW combination boiler.

Boiler Installation Procedures

Installation Accessories

Information on available optional accessories for controlling and integrating the ecoTEC boiler.

Scope of Delivery

Details of the items included with the Vaillant ecoTEC boiler upon delivery.

Appliance Transport Guidelines

Recommendations and safety guidelines for safely transporting the boiler unit.

Installation Site Requirements

Specifications for the installation site, including clearances and environmental considerations.

Dimension Drawings and Connections

Technical drawings showing dimensions and connection points for boiler installation.

Wall-Mounting the Boiler

Step-by-step instructions for securely mounting the boiler onto a wall.

Front Casing Removal and Fitting

Procedure for safely removing and reattaching the front casing of the boiler.

Side Panel Removal and Fitting

Instructions for removing and refitting the side panel for access during installation or maintenance.

Gas Installation Procedures

Preparation for Gas Installation

Essential safety and regulatory steps to take before connecting the gas supply.

Connecting the Gas Pipe

Detailed instructions on how to properly connect the gas supply pipe to the boiler.

Hydraulic Installation Steps

Preparation for Hydraulic Installation

Safety precautions and system preparation before commencing hydraulic connections.

Connecting Hot and Cold Water (VUW)

Procedure for connecting the domestic hot and cold water supply to VUW boiler models.

Connecting Domestic Hot Water Cylinder

Guidance on integrating a domestic hot water cylinder with the ecoTEC boiler.

Connecting Heating Flow and Return

Instructions for making the heating flow and return pipe connections to the boiler.

Low Loss Header Installation

Information on installing a low loss header for system hydraulic separation and pump protection.

Condensate Discharge Pipework

Guidelines for safely connecting and routing the condensate discharge pipework.

Expansion Relief Valve Discharge Pipe

Instructions for connecting the discharge pipe for the boiler's expansion relief valve.

Flue Gas Installation Guidelines

Air/Flue Gas Duct System

Information on approved air/flue gas duct systems and their importance for safety and performance.

Vertical Air/Flue Gas Duct Scope

Details on the scope of delivery for vertical air/flue gas ducting systems.

Horizontal Air/Flue Gas Duct Scope

Details on the scope of delivery for horizontal air/flue gas ducting systems.

Vertical Air/Flue Gas Duct Delivery Scope

Further information on the delivery scope for vertical air/flue gas ducting, including diagrams.

Air/Flue Gas Duct Termination

Regulations and recommendations for the correct termination of air/flue gas ducts.

Flue Termination Under Balconies or Eaves

Specific guidance on terminating air/flue gas ducts under balconies or eaves to prevent issues.

Electrical Installation Procedures

Preparation for Electrical Installation

Crucial safety steps before starting any electrical work on the boiler.

Electronics Box Access

Instructions for safely opening and closing the boiler's electronics box.

Establishing Mains Connection

Critical safety procedures for connecting the boiler to the main power supply.

Controller Connections

Guidance on connecting various controllers and electronic systems to the boiler.

Connecting Additional Components

Instructions for connecting multi-functional modules and other accessories via eBUS.

Electrical Wiring Diagrams

Schematic diagrams illustrating the electrical connections for the boiler's components.

Boiler Operation Guide

Overview of Read-off and Setting Options

Explanation of the boiler's display interface and available read-off and setting functions.

Accessing the Installer Level

Procedure for accessing the installer level for advanced settings and diagnostics.

Boiler Commissioning Process

Switching On the Boiler

Initial steps for powering on the boiler before commissioning procedures.

Utilizing Test Programs

Guide to using test programs for boiler commissioning and function checks.

Preparing Heating Water

Instructions and specifications for preparing the heating water before filling the system.

Reading Filling Pressure

How to read and interpret the heating system's filling pressure via the boiler's display.

Filling and Purging Heating Installation

Critical steps for filling and purging the heating system to ensure proper operation.

Avoiding Low Water Pressure Issues

Measures to prevent damage caused by low water pressure in the heating installation.

Filling and Purging Hot Water System

Procedure for filling and purging the domestic hot water system.

Filling the Condensate Trap

Essential step to fill the condensate trap to prevent flue gas escape.

Converting for Channel Islands Gas

Specific conversion steps for adapting the boiler to gas types used on the Channel Islands.

Adjusting Boiler for Channel Islands Gas

Procedure for adjusting the boiler's gas ratio settings for Channel Islands gas supply.

Flue Gas Installation Tightness Check

Checking the integrity of the flue gas installation and for potential recirculation.

Checking Gas Flow Rate

Procedure to measure and verify the gas flow rate for correct boiler performance.

Full Function Test Procedures

Comprehensive tests to verify all boiler functions after installation and settings.

Final Heating System Flush (Hot)

Final system flush after heating the installation to remove contaminants.

Adapting Boiler to Heating Installation

Diagnosis Codes Overview

Guide to diagnostic codes for adapting boiler parameters to specific heating system needs.

Handing Over Boiler to Operator

Instructions and safety information to provide to the end-user upon completion of installation.

Inspection and Maintenance Guide

Inspection and Maintenance Intervals

Guidelines on the frequency and scope of required inspections and maintenance tasks.

General Inspection and Maintenance Instructions

Fundamental instructions for performing inspections and maintenance safely and effectively.

Safety Instructions for Maintenance

Critical safety precautions to be followed before, during, and after maintenance work.

CO/CO2 Ratio and Concentration Checks

Procedures for checking and adjusting CO/CO2 ratios for safe combustion performance.

Adjusting CO2 Concentration (Air Ratio)

Steps to adjust the CO2 concentration or air ratio for optimal combustion.

Inspection and Maintenance Work Steps

A systematic list of inspection and maintenance tasks, categorized by frequency.

Filling Boiler and Heating Installation

Maintenance steps for filling the boiler and heating installation.

Draining Boiler and Heating System

Procedures for safely draining the boiler and the entire heating installation.

Carrying Out Maintenance Work

Detailed tasks for performing maintenance on boiler components.

Checking Gas Flow Pressure

Procedure to check the gas inlet pressure for correct boiler operation.

Checking CO2 Content

Procedure to measure and verify the CO2 content for combustion analysis.

Troubleshooting Boiler Issues

Contact Vaillant Service Solutions

Contact information and advice for seeking professional assistance with boiler faults.

Performing Diagnostics

Guide to using the boiler's diagnostic system to identify operational status and faults.

Calling Up Live Monitor (Status Codes)

How to access and interpret the live monitor display for current boiler operating status.

Status Codes Overview

A comprehensive list of status codes and their meanings displayed by the boiler.

Service Messages Explained

Information on service messages indicated by the maintenance symbol on the boiler display.

Calling Up Diagnosis Levels

How to access different diagnosis levels to view and modify boiler parameters.

Reading Off Fault Codes

Procedure for identifying and interpreting fault codes displayed by the boiler.

Querying the Fault Memory

How to access and review the boiler's historical record of the last ten faults.

Resetting the Fault Memory

Instructions for clearing the entire list of recorded fault codes.

Overview of Fault Codes

A detailed table listing fault codes, their meanings, and potential causes.

Running Test Programs for Diagnostics

Using test programs to trigger special functions for diagnostic purposes.

Resetting Parameters to Factory Settings

Procedure to reset all adjustable boiler parameters back to their default factory settings.

Replacing Boiler Components

Preparation and Completion of Replacement Work

Essential safety steps and procedures before and after replacing boiler components.

Replacing the Burner Unit

Step-by-step instructions for removing and installing a new boiler burner.

Replacing Fan or Gas Valve

Procedure for replacing the fan unit or the gas valve assembly.

Replacing the Expansion Vessel

Instructions for safely removing and installing a new expansion vessel.

Replacing the Heat Exchanger

Detailed steps for removing and installing a new heat exchanger unit.

Replacing PCB or Display Unit

Instructions for replacing the printed circuit board (PCB) or the display unit.

Boiler Decommissioning

Temporarily Shutting Down the Boiler

Procedure for safely shutting down the boiler temporarily, considering frost protection.

Taking Boiler Permanently Out of Service

Steps for permanently disabling and isolating the boiler from the system.

Proper Disposal of the Boiler

Guidelines for environmentally responsible disposal of the boiler unit.

Guarantee and Customer Service

Vaillant Factory Guarantee Information

Details on the one-year guarantee for ecoTEC appliances and registration process.

Contacting Vaillant Service

Information on contacting Vaillant Service for regular servicing and support.

Technical Data Specifications

Glossary of Terms

Appendix: Installation Records

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