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VALCO MELTON ISOMELT User Manual

VALCO MELTON ISOMELT
91 pages
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ISOMELT
User Manual
Polígono Industrial Agustinos, calle G, nave D-34
Tel: +34.948.321.580 Fax: +34.948.326.584
31160 ORCOYEN (Navarra) ESPAÑA
e-mail:melton@melton.es
http://www.valcomelton.com
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VALCO MELTON ISOMELT Specifications

General IconGeneral
BrandVALCO MELTON
ModelISOMELT
CategoryMelting Machines
LanguageEnglish

Summary

Declaration of Conformity

Control Registration Form

Guarantee Information

Important Safety Instructions

Chapter 1 Safety Instructions

Symbols and Hazard Terms

Explains safety symbols, warning terms, and personal protective equipment (PPE) requirements.

Purpose of the Manual and Safe Operation

Details the unit's intended purpose and outlines essential safety measures for operation.

First Aid Procedures

Provides immediate first aid guidance for burns, solvent exposure, and entrapment incidents.

Chapter 2 Product Description

Introduction to the ISOMELT Unit

Explains the machine's function of transforming hot-melt from solid to liquid state.

Main Components of the ISOMELT

Details the primary parts of the ISOMELT equipment, including tank, melter, and control panel.

Technical Specifications

Lists the key technical data, power requirements, pressure ranges, and operating temperatures.

General Dimensions and Layout

Provides overall physical dimensions and visual representations of the ISOMELT unit.

Chapter 3 Machine Installation

Installation Introduction and Transport

Guides on the initial introduction of the machine and safe transport procedures.

Installation Requirements and Workspace

Specifies necessary space, environmental conditions, and precautions for machine placement.

Mechanical Installation Procedures

Details steps for positioning, connecting hoses, and general mechanical setup.

Electrical and Pneumatic Connections

Covers the requirements and procedures for connecting the machine's electrical and pneumatic systems.

Chapter 4 Machine Adjustments

Control Panel Overview and Operation

Explains the functions and keys of the machine's control panel for operation and adjustments.

Display Contrast Settings

Instructions on how to adjust the screen contrast for optimal viewing.

General Settings and Security Levels

Covers system settings, language, temperature units, and password-protected access levels.

Timer and Diagnostic Functions

Details the 7-day timer, diagnosis screen, and history logging features.

Pump and Air System Operation

Guides on configuring pump settings, auto pump mode, and the dry air system.

Temperature Programming and Alarms

Covers setting temperatures, auto-tune function, and managing temperature-related alarms.

Pressure, Level, and Buffer Management

Details adjustments for output pressure, level sensor calibration, and buffer system configuration.

Chapter 5 Operation

Operation Introduction and Safety

Provides an overview of how to use the machine and essential safety precautions.

Commissioning and Startup Procedure

Step-by-step guide for bringing the machine online and starting operations.

Machine Stop Procedures

Explains how to safely shut down the pump or the entire machine.

Chapter 6 Maintenance

Maintenance Introduction and Schedule

Outlines proper maintenance procedures, general recommendations, and a frequency table.

Pump and Motor Replacement

Detailed steps for replacing the machine's pump and motor components.

System Cleaning and Bleeding

Procedures for cleaning the grid/melter and bleeding the system to remove crystallizations.

Filter and Component Replacement

Instructions for replacing the adhesive filter, probes, and cartridge heaters.

Pneumatic System Maintenance

Guidance on replacing elements within the machine's pneumatic system.

Chapter 7 Troubleshooting

Troubleshooting Introduction and Contact

Introduces common faults and advises on contacting support for unresolved issues.

Mechanical Fault Diagnosis and Solutions

Flowcharts to identify and resolve mechanical issues affecting glue output or pump operation.

Electrical Fault Diagnosis and Solutions

Flowcharts to diagnose and fix electrical faults like heating failures or power issues.

Adhesive Application Issues and Solutions

Guides for troubleshooting common problems like cold beads, bead break, or excessive glue.

Annex A Pneumatic Pressure Regulator Assembly

Description and Main Components

Explains the function of the pneumatic regulator and its key parts like the solenoid valve.

Installation Procedures and Requirements

Covers the general installation process, requirements, and mechanical setup for the regulator.

Electrical and Pneumatic Connections

Details the electrical wiring and pneumatic connections for the regulator assembly.

Machine Adjustments and Operation

Guides on adjusting pressure control and turning on the unit connected to the regulator.

Annex B Log Sheets

Maintenance Log Entries

Template for recording maintenance dates and observed incidents or incidences.

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