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Valmar 2055 User Manual

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2055 / 2455 / 3255 Pneumatic
Granular Applicator
OPERATOR'S
MANUAL
Valmar Airflo Inc.
Box 100
Elie, MB R0H 0H0
Phone (204) 353
Issue Date: June 1999
FAX (204) 353-2864
Email: valmar@valmar.com

Questions and Answers:

Valmar 2055 Specifications

General IconGeneral
BrandValmar
Model2055
CategoryFarm Equipment
LanguageEnglish

Summary

Serial Number Location

Introduction

Safety Alert Symbol

Indicates important safety messages within the manual.

Dealer Information

Identifies the dealer as the source for parts and service.

Operator Orientation

Defines directional terms (left, right, front, rear) from the driver's perspective.

Safety

Signal Words

Explains the meaning of DANGER, WARNING, and CAUTION signal words.

Operator Safety

Safety considerations for operators of towed implements.

PTO Shaft Safety

Safety guidelines specifically for PTO shaft operations.

Granular Chemical Safety

Precautions for handling granular chemicals.

Hydraulic Safety

Safety measures related to the hydraulic system.

Fan Safety

Safety instructions for operating the applicator's fan.

Transport Safety

Safety precautions to follow during transport.

Storage Safety

Guidelines for safely storing the applicator when not in use.

Safety Decals

Safety Decal Installation

Step-by-step instructions for applying safety decals correctly.

Operation

Safe Operation

Emphasizes reading manual and safety precautions for safe operation.

Pre-Operation Checklist

A list of essential checks before operating the applicator.

Control Unit

Details of the control unit for selecting functions and monitoring pressure.

Power Switch

How to operate the control unit's power switch.

Selector Switch

Function of the selector switch for application width control.

Normal/Alternate Rate (Optional)

How to select normal or alternate application rates.

Pressure Alarm

Alerts to improper manifold pressure, indicating fan speed issues.

Manifold Pressure Gauge

Explains the gauge's role in monitoring fan speed and pressure.

Gas Engine Fan Drive (Optional)

Information on the optional gas engine for the fan drive.

Hydraulic Fan Drive

Requirements and components for the hydraulic fan drive system.

Closed Center Hydraulic System with Adjustable Valve

Procedure for setting fan speed using this hydraulic system type.

Open Center Hydraulic System Without An Adjustable Valve

Procedure for setting fan speed using this hydraulic system type.

Shut-Off Gate & Metering Rollers

Operation of shut-off gates and removal of metering rollers.

Metering Roller Gap

How to set and maintain the correct gap for metering rollers.

Setting the Application Rate

Method for setting precise application rates using the gearbox.

Input Ratio

How to select gearbox input ratios by changing gears.

Range Selection

How to select the range and speed settings for the gearbox.

Speed Selection

Procedure for selecting the correct speed for the gearbox.

Funnels

Describes the purpose and handling of calibration funnels.

Storage

Location for storing funnels on different applicator models.

Installing the Funnels

Step-by-step guide for installing the calibration funnels.

Calibration

Calibration Set Up

Initial steps required to prepare the applicator for calibration.

Calibration Procedure

Detailed steps for performing the calibration process.

Calibration Results

How to interpret calibration results and diagnose issues.

New Product Calibration

Calibration Set-up

Steps to prepare for calibrating with new products.

Calibration

General calibration process for new products.

Example Calculation

Illustrates how to calculate application rates for new products.

Adjustments & Service

Safety

Safety precautions before performing maintenance or adjustments.

Electric Clutches

Description and diagram of the electric clutch system.

Clutches Do Not Release

Troubleshooting steps for clutches failing to release.

Clutches Do Not Engage

Troubleshooting steps for clutches failing to engage.

Clutch Lockup

Method for manually engaging clutches in case of electrical failure.

Gas Engine

Reference to engine manual for maintenance procedures.

Centrifugal Clutch

Information on securing and maintaining the centrifugal clutch.

Bearing Replacement

Procedure for replacing bearings in the centrifugal clutch.

Clutch Removal

Steps to remove the clutch or pulley from the engine shaft.

Clutch Reinstallation

Steps for correctly reinstalling the clutch assembly.

Fan Drive

Procedures to dry the fan drive system and check airflow.

Fuse Replacement

Instructions for replacing fuses in the control unit.

Gearbox

Adjustments for gearbox cluster alignment and shifter.

Top and Bottom Gear Cluster Alignment

Procedure for aligning vertical gearbox clusters.

Gearbox Speed Shifter Alignment

Steps to align the gearbox speed shifter.

Idler Gear Tension

How to check and adjust idler gear tension for proper engagement.

Manifold Pressure Gauge

How to adjust the alarm contacts on the manifold pressure gauge.

Metering Rollers

Daily inspection and cleaning of metering rollers for optimal performance.

Metering Roller Gap

Instructions for adjusting the gap between the metering roller and lip.

Metering Roller Cleaning

Daily procedure for cleaning metering rollers and related parts.

Lubrication

Lubrication guidelines for bearings, chains, and gearbox.

Belt and Chain Adjustments

Importance of proper tension for belts and chains.

Alignment

How to check and ensure proper alignment of pulleys and sprockets.

Fan Drive Belt

Procedure for adjusting the fan drive belt tension.

Chain Tension

How to set the correct tension for chain drives.

Hydraulic Fan Drive Motor

Critical reassembly steps for the hydraulic fan drive motor.

Tire Pressure

Recommended tire pressure for the ground drive tire.

Post- Season Maintenance

Checks and procedures for storing the applicator after the work season.

Metering System

Maintenance steps for the metering system after use.

Pre- Season maintenance

Checks and procedures before starting the season's work.

Gas Engine

Maintenance tasks for the gas engine before the season.

Bearings

Inspection of fan and metering system bearings.

Delivery System

Inspection and cleaning of the delivery system.

Troubleshooting

The rate of product being applied is lower than expected.

Addresses issues causing low product application rates.

Wrong gearbox setting.

Solutions for incorrect gearbox settings and related slipping issues.

Product shooting out of the venture caused by back pressure.

Resolving issues where product is ejected due to back pressure.

Venturi filling up with product and spilling over

Solutions for venturi blockages and overflow problems.

Product clings to the venturi due to static electricity.

Methods to prevent product from sticking to venturis due to static.

Clutches will not engage.

Troubleshooting steps for clutch engagement failures.

Speed Fan too slow.

Diagnosing and fixing slow fan speed issues.

Hydraulic Motor leaks.

Causes and solutions for hydraulic motor leaks.

Hydraulic fan drive surges and/or overheats.

Addressing surging or overheating in the hydraulic fan drive.

Options

Pedestal Mount Kit

Kit for mounting the applicator over obstacles on implements.

Alternate Rate Kit

Allows switching between two application rates on-the-go.

Gas Engine Kit

Provides a gas engine for fan drive when tractor hydraulics are insufficient.

Flow Control Bypass Kits

Kits to resolve surging or heating issues in hydraulic fan drives.

Hose Coupler Kit

Facilitates temporary removal of the applicator from the implement.

Outlet Blocker Kit

Enables blocking specific outlets on metering bottoms.

Harrowbar Mounting Kits

Various mounting kits for installing on harrowbars.

Specifications

Model No. 2055

Detailed specifications for the Model 2055 applicator.

Hopper

Hopper material, finish, and dimensions.

Capacity

Hopper volume and weight capacity.

Weight (Empty)

Empty weight of the applicator.

Gear Box Ratios

Information on the 60-speed gearbox ratios.

Tires

Specifications for the ground drive tires.

Engine Fan Drive

Details of the engine-driven fan system.

Hydraulic Fan Drive

Details of the hydraulic fan drive system.

Metering

Description of metering rollers and venturis.

Electric Clutch

Specifications for the electric clutches.

Electrical Requirements

Electrical requirements for the applicator.

Operating Width

Maximum operating width and deflector spacing.

Model No. 2455

Detailed specifications for the Model 2455 applicator.

Model No. 3255

Detailed specifications for the Model 3255 applicator.

Gearbox Assembly

Gearbox Assembly Diagram

Exploded diagram showing components of the gearbox assembly.

Gearbox Assembly Parts List

List of all parts for the gearbox assembly with part numbers.

Fan Assembly

Fan Assembly Diagram

Exploded diagram of the fan assembly with part numbers.

Fan Assembly Parts List

List of all parts for the fan assembly with part numbers.

Clutch Assembly

Clutch Assembly Diagram and Parts List

Exploded diagram and part list for the clutch assembly.

Engine and Fan Drive Parts

Gas Engine / Hydraulic Fan Drive Parts List

Part numbers and descriptions for engine and hydraulic fan drive components.

Bottom and Manifold Assembly

Bottom/ Manifold Diagram

Exploded diagram of the bottom and manifold assembly with part numbers.

Bottom/ Manifold Parts List

List of parts for the bottom and manifold assembly with part numbers.

Deflector Mounting Parts

Deflector Mounting Parts List

List of parts for the deflector mounting components.

Ground Drive Assembly

Ground Drive Assembly Diagram

Exploded diagram of the ground drive assembly with part numbers.

Ground Drive Assembly Parts List

List of parts for the ground drive assembly with part numbers.

Decals

Decals List

List of decals available for the applicator.

Decals List (continued)

List of decals available for the applicator.

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